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80. Remove the engine from the stand.
81.
NOTE: If not secured within four minutes, the sealant must be removed and the sealing area
cleaned with metal surface cleaner. Allow to dry until there is no sign of wetness, or four
minutes, whichever is longer. Failure to follow this procedure can result in future oil leakage.
Apply a 4 mm (0.16 in) bead of silicone gasket and sealant around the rear oil seal retainer
plate sealing surface. Also apply a bead of silicone gasket and sealant at the junction where the
cylinder block, oil pan and rear oil seal retainer plate meet.
82. Install the rear oil seal retainer plate. Tighten the bolts in the sequence shown. zTighten the bolts to 1- 6 to 10 Nm (89 lb-in).
z Hand- tighten bolts 7 and 8.
z Tighten bolts 7 and 8 to 20 Nm (15 lb- ft).
z Tighten bolts 7 and 8 an additional 60 degrees. Klj . 27 ba
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83. Using the special tool, install the crankshaft rear main seal.
84. Using the special tools, install the crankshaft oil slinger.
Automatic transmission vehicles 85. Install the flexplate and install the bolts in the sequence shown. Klj . 28 ba
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Manual transmission vehicles
86. Install the flywheel and the bolts in the sequence shown.
87. Install the clutch and pressure plate. For additional information, refer to Section 308 - 02 . Klj . 29 ba
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Klj . 30 ba
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INSTALLATION
Engine
Installation
All vehicles
1. Install the engine in the vehicle and remove the floor crane and the spreader bar.
SECTION 303-
01D: Engine — Mach I 4.6L (4V) 2003 Mustang Workshop Manual Special Tool(s)
Lifting Bracket, Engine
303-
D087 (D93P-6001- A1) Lifting Bracket, Engine
303-
D088 (D93P-6001- A2) Installer Set, Teflon Seal
211-
D027 (D90P- 3517A) or
equivalent Spreader Bar
303-
D089 (D93P-6001- A3) or
equivalent
Material Item Specification
Super Premium SAE 5W-20
Engine Oil
XO- 5W20- QSP or equivalent WSS-
M2C153-
H Motorcraft Premium Gold
Engine Coolant VC-7-
A (in
Oregon VC-7- B) (yellow color) WSS-
M97B51-
A1 Threadlock and Sealer
E0AZ-
19554- AA WSK-
M2G351-
A5 Klj . 1 ba
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Manual transmission vehicles
2. Install the clutch cable and retaining screws.
All vehicles 3. Raise and support the vehicle. For additional information, refer to Section 100 - 02 .
4. Connect the transmission wiring harness. 1. Connect the RH oxygen sensor connector retainer.
2. Connect the transmission harness electrical connector.
5. NOTE: RH side shown, LH side similar.
Install the LH and RH engine mount nuts. Klj . 2 ba
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Manual transmission vehicles
6. Lubricate the ball stud, clutch release lever and the input shaft with clean engine oil.
All vehicles 7. Raise the transmission and install the seven bolts.
8. Install the bolts. Klj . 3 ba
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9. Install the transmission crossmember and the bolts.
10. Remove the transmission jack.
Manual transmission vehicles 11. Install the clutch cable and the clutch cable retainer.
12. Attach the clutch release cable to the clutch release fork. Klj . 4 ba
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