2003 FORD MUSTANG Workshop Manual

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Page 1937 of 4378

FORD MUSTANG 2003 Workshop Manual DIAGNOSIS AND TESTING
Fuel Charging And Controls
Refer to the Powertrain Control/Emissions Diagnosis (PC/ED) manual.
SECTION 303-
04B: Fuel Charging and Controls — 4.6L (2V) 2003 Mustang Workshop

DIAGNOSIS AND TESTING
Fuel Charging And Controls
Refer to the Powertrain Control/Emissions Diagnosis (PC/ED) manual.
SECTION 303-
04B: Fuel Charging and Controls — 4.6L (2V) 2003 Mustang Workshop Manual Klj . 1 ba
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Page 1938 of 4378

FORD MUSTANG 2003 Workshop Manual GENERAL PROCEDURES
Idle Speed Adjustment
Powertrain Control/Emissions Diagnosis (PC/ED) manual
SECTION 303-
04B: Fuel Charging and Controls — 4.6L (2V) 2003 Mustang Workshop Manual Klj . 1

GENERAL PROCEDURES
Idle Speed Adjustment
Powertrain Control/Emissions Diagnosis (PC/ED) manual
SECTION 303-
04B: Fuel Charging and Controls — 4.6L (2V) 2003 Mustang Workshop Manual Klj . 1 ba
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Page 1939 of 4378

FORD MUSTANG 2003 Workshop Manual REMOVAL AND INSTALLATION
Throttle Body
Removal
WARNING: Do not smoke or carry lighted tobacco or open flame of any type when
working on or near any fuel related components. Highly flammable mixtu

REMOVAL AND INSTALLATION
Throttle Body
Removal
WARNING: Do not smoke or carry lighted tobacco or open flame of any type when
working on or near any fuel related components. Highly flammable mixtures are always present
and may be ignited. Failure to follow these instructions may result in personal injury.
CAUTION: The throttle body bore and plate area have a special coating and cannot be
cleaned.
1. Remove the air cleaner outlet tube (9B659). For additional information, refer to Section 303 - 12 .
2. Disconnect the throttle position (TP) sensor electrical connector.
3. Disconnect the accelerator controls. zDisconnect the accelerator cable (9E926).
z Disconnect the speed control cable (9A825).
z Disconnect the return spring.
4. NOTE: Discard the throttle body gasket.
Remove the throttle body. zRemove the bolts.
z Remove the throttle body.
SECTION 303-
04B: Fuel Charging and Controls — 4.6L (2V) 2003 Mustang Workshop Manual Klj . 1 ba
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Page 1940 of 4378

FORD MUSTANG 2003 Workshop Manual Installation
1. To install, reverse the removal procedure. Klj . 2 ba
22003 Mustang Workshop Manual
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Installation
1. To install, reverse the removal procedure. Klj . 2 ba
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Page 1941 of 4378

FORD MUSTANG 2003 Workshop Manual REMOVAL AND INSTALLATION
Fuel Injectors
Removal
WARNING: Do not smoke or carry lighted tobacco or open flame of any type when
working on or near any fuel related components. Highly flammable mixt

REMOVAL AND INSTALLATION
Fuel Injectors
Removal
WARNING: Do not smoke or carry lighted tobacco or open flame of any type when
working on or near any fuel related components. Highly flammable mixtures are always present
and may be ignited. Failure to follow these instructions may result in personal injury.
WARNING: Fuel in the fuel system remains under high pressure even when the engine is
not running. Before working on or disconnecting any of the fuel lines or fuel system
components, the fuel pressure must be relieved. Failure to follow these instructions may result
in personal injury.
1. Relieve the fuel pressure. For additional information, refer to Section 310 - 00 .
2. Remove the supply manifold. For additional information, refer to Fuel Injection Supply Manifold in this section.
3. Remove the fuel injectors from the supply manifold.
Installation 1. NOTE: Lubricate the new O- rings with Super Premium SAE 10W-30, XO-10W30- DSP or
equivalent meeting Ford specification WSS- M2C153-G, to aid installation.
Inspect the two O- rings on each fuel injector. Install new O- rings if necessary.
2. Install the fuel injectors onto the supply manifold.
SECTION 303-
04B: Fuel Charging and Controls — 4.6L (2V) 2003 Mustang Workshop Manual Klj . 1 ba
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Page 1942 of 4378

FORD MUSTANG 2003 Workshop Manual 3. Install the fuel supply manifold. Klj . 2 ba
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3. Install the fuel supply manifold. Klj . 2 ba
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Page 1943 of 4378

FORD MUSTANG 2003 Workshop Manual REMOVAL AND INSTALLATION
Fuel Charging Wiring Harness
Removal
WARNING: Do not smoke or carry lighted tobacco or open flame of any type when
working on or near any fuel related components. Highly

REMOVAL AND INSTALLATION
Fuel Charging Wiring Harness
Removal
WARNING: Do not smoke or carry lighted tobacco or open flame of any type when
working on or near any fuel related components. Highly flammable mixtures are always present
and may be ignited. Failure to follow these instructions may result in personal injury.
1. Disconnect the battery ground cable (14301). For additional information, refer to Section 414 -
01 .
2. Disconnect the air cleaner outlet tube. For additional information, refer to Section 303 - 12 .
3. Disconnect the 42 pin connector.
4. Separate the wiring harness retainers from the dash panel.
5. Disconnect the following connectors: zThrottle position (TP) sensor
z Idle air control (IAC) valve
SECTION 303-
04B: Fuel Charging and Controls — 4.6L (2V) 2003 Mustang Workshop Manual Klj . 1 ba
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Page 1944 of 4378

FORD MUSTANG 2003 Workshop Manual 6. Disconnect the following connections:
�zFour ignition coils
�z Four fuel injectors
�z Positive crankcase ventilation (PCV) hose from valve cover.
7. Disconnect the following connectors: �zRH r

6. Disconnect the following connections:
zFour ignition coils
z Four fuel injectors
z Positive crankcase ventilation (PCV) hose from valve cover.
7. Disconnect the following connectors: zRH radio ignition interference capacitor
z Engine coolant temperature (ECT) sensor 8. Disconnect the 16 pin connector Klj . 2 ba
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