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14. Disconnect the positive crankcase ventilation (PCV) valve and position it aside.
15.
CAUTION: Do not use metal scrapers, wire brushes, power abrasive discs or other
abrasive means to clean the sealing surfaces. These tools cause scratches and gouges
which make leak paths. Use a plastic scraping tool to remove all traces of old sealant.
Remove the valve cover.
zRemove and discard the gasket, clean and inspect the sealing surfaces. Klj . 4 ba
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16. Inspect the valve cover spark plug hole gaskets. Install new gaskets, if necessary. Make sure
the gaskets are correctly seated on the valve cover.
17. NOTE: If the valve cover is not secured within four minutes, the sealant must be removed and
the sealing area cleaned with metal surface cleaner. Allow to dry until there is no sign of
wetness, or four minutes, whichever is longer. Failure to follow this procedure can result in
future oil leakage.
Apply a bead of silicone gasket and sealant in two places where indicated.
18. To install, reverse the removal procedure. zTighten the valve cover in the sequence shown. Klj . 5 ba
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Klj . 6 ba
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IN-
VEHICLE REPAIR
Crankshaft Pulley
Removal 1. Remove the auxiliary crankshaft pulley. For additional information, refer to Crankshaft Pulley —
Auxiliary in this section.
2. Remove the accessory drive belt. For additional information, refer to Section 303 - 05 .
3. Remove the bolt. 4. Using the special tool, remove the crankshaft pulley. SECTION 303-
01C: Engine — Cobra 4.6L (4V) 2003 Mustang Workshop Manual Special Tool(s)
Remover, Crankshaft Vibration
Damper
303-
009 (T58P-6316- D) Installer, Crankshaft Vibration
Damper
303-
102 (T74P-6316- B)
Material Item Specification
Silicone Gasket and Sealant
F7AZ-
19554- EA WSE-
M4G323- A4 Klj . 1 ba
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Installation
1. NOTE: The crankshaft pulley must be installed within four minutes after applying the silicone.
Apply silicone gasket and sealant to the Woodruff key slot on the crankshaft pulley.
2. Using the special tool, install the crankshaft pulley.
3. Install the bolt and washer. Tighten the bolt in four stages. zStage 1: Tighten the bolt to 90 Nm (66 lb- ft).
z Stage 2: Loosen the bolt one full turn.
z Stage 3: Tighten the bolt to 50 Nm (37 lb- ft).
z Stage 4: Tighten the bolt an additional 85 to 95 degrees. Klj . 2 ba
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4. Install the accessory drive belt. For additional information, refer to
Section 303 - 05 .
5. Install the auxiliary crankshaft pulley. For additional information, refer to Crankshaft Pulley —
Auxiliary in this section. Klj . 3 ba
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IN-
VEHICLE REPAIR
Crankshaft Pulley — Auxiliary
Removal and Installation 1. Remove the cooling fan. For additional information, refer to Section 303 - 03A .
2. Remove the supercharger drive belt cover.
3. Rotate the supercharger belt tensioner clockwise and remove the supercharger belt. 4. Remove the coolant hose assembly bolt. SECTION 303-
01C: Engine — Cobra 4.6L (4V) 2003 Mustang Workshop Manual Special Tool(s)
Locking Tool, Flywheel
303-
673 Klj . 1 ba
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5. Raise and support the vehicle. For additional information, refer to
Section 100 - 02 .
6. Remove the starter motor terminal cover.
7. Disconnect the starter wiring. 1. Remove the nut and disconnect the battery positive cable.
2. Remove the nut and disconnect the starter solenoid wire.
8. Remove the three bolts and the starter. Klj . 2 ba
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