Page 1065 of 4378
46. Mount the engine on a suitable engine stand. Klj . 11 ba
112003 Mustang Workshop Manual
17. 11. 2011file:///C:/Ford/2000 - 2004/tsocache/SHEF_4464/S3B~us~en~ ...
Page 1066 of 4378
DISASSEMBLY
Engine
1. Remove the bolts and the LH engine support insulator.
SECTION 303-
01A: Engine — 3.8L 2003 Mustang Workshop Manual Special Tool(s)
Service Set, Camshaft
303-
017 (T65L-6250- A) Remover, Crankshaft Vibration
Damper
303-
009 (T58P-6316- D) Lifting Bracket Set, Engine
303-
D095 (D94L-6001- A) or
equivalent Remover, Power Steering
Pump Pulley
211-
016 (T69L-10300- B) Remover, Oil Seal
303-
409 (T92C-6700- CH) Remover, Crankshaft Vibration
Damper
303-
176 (T82L-6316- B) Klj . 1 ba
212003 Mustang Workshop Manual
17. 11. 2011file:///C:/Ford/2000 - 2004/tsocache/SHEF_4464/S3B~us~en~ ...
Page 1067 of 4378
2. Remove the bolts and the RH engine support insulator.
3. Remove the special tool.
4. Remove the special tool.
5. Remove the bolt and the oil level indicator and tube. Discard the O-
ring. Klj . 2 ba
212003 Mustang Workshop Manual
17. 11. 2011file:///C:/Ford/2000 - 2004/tsocache/SHEF_4464/S3B~us~en~ ...
Page 1068 of 4378
6. Remove the bolts and the LH exhaust manifold. Discard the gasket.
7. Disconnect the exhaust gas recirculation (EGR) tube.
8. Remove the EGR tube.
9. Remove the nuts and the RH exhaust manifold. Discard the gasket. Klj . 3 ba
212003 Mustang Workshop Manual
17. 11. 2011file:///C:/Ford/2000 - 2004/tsocache/SHEF_4464/S3B~us~en~ ...
Page 1069 of 4378
10. Disconnect the idle air control (IAC) valve and throttle position (TP) sensor electrical
connectors.
11. Position the RH spark plug wires aside.
12. Position the LH spark plug wires aside. 13. Disconnect the ignition coil and the radio interference capacitor electrical connectors. Klj . 4 ba
212003 Mustang Workshop Manual
17. 11. 2011file:///C:/Ford/2000 - 2004/tsocache/SHEF_4464/S3B~us~en~ ...
Page 1070 of 4378
14. Remove the positive crankcase ventilation (PCV) tube.
15. Disconnect the vacuum hoses.
16. Disconnect the differential pressure feedback EGR system electrical and vacuum connections.
17. Disconnect the EGR vacuum regulator solenoid electrical and vacuum connections. Klj . 5 ba
212003 Mustang Workshop Manual
17. 11. 2011file:///C:/Ford/2000 - 2004/tsocache/SHEF_4464/S3B~us~en~ ...
Page 1071 of 4378
18.
NOTE: Record the location of the long bolts and the short bolts.
Remove the upper intake manifold and the upper intake manifold gasket.
19. Remove the fuel injection supply manifold and the fuel injectors. For additional information, refer to Section 303 - 04A .
20. Disconnect the cylinder head temperature (CHT) sensor.
21. Disconnect the camshaft position (CMP) sensor electrical connector. Klj . 6 ba
212003 Mustang Workshop Manual
17. 11. 2011file:///C:/Ford/2000 - 2004/tsocache/SHEF_4464/S3B~us~en~ ...
Page 1072 of 4378
22. Disconnect the engine oil pressure sender electrical connector.
23. Remove the pin-
type retainer.
24. Disconnect the crankshaft position (CKP) sensor electrical connector.
25. Remove the engine wiring harness.
26. Remove the stud bolt. Klj . 7 ba
212003 Mustang Workshop Manual
17. 11. 2011file:///C:/Ford/2000 - 2004/tsocache/SHEF_4464/S3B~us~en~ ...