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1. Remove the torque converter clutch (TCC) solenoid and the shift solenoid.
1. Remove the bolt.
2. Remove the shift solenoid.
3. Remove the TCC solenoid.
2. Remove the two reinforcement plates. 1. Remove the bolts.
2. Remove the plates.
3. Remove the separator plate and discard the gaskets.
4. NOTE: Note the location of the eight coasting booster valve shuttle balls for assembly. Remove the eight coasting booster valve shuttle balls. 45 — Control valve plate (part of 7A100) Klj . 3 ba
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5. Remove the converter drain back valve and solenoid pressure supply screen.
6. Remove the main control valve body cover plate.
1. Remove the 13 bolts.
2. Remove the valve body cover plate and gasket. Klj . 4 ba
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Assembly
1. CAUTION: Before beginning assembly, carry out and inspect the following:
When building up subassemblies and assembling the transmission, ALWAYS use new
gaskets and seals.
All fasteners must be tightened to the torque specification indicated. In addition to
appearing in the section, the necessary torques can be found in the General
Specifications Chart.
When building up subassemblies, each component part should be lubricated with clean
transmission fluid. It is also good practice to lubricate the subassemblies as they are
installed in the case.
Needle bearings, thrust washers and seals should be lightly coated with petroleum jelly
during subassembly buildup or transmission assembly.
Many components and surfaces in the transmission are precision machined. Careful
handling during disassembly, cleaning, inspection and assembly can prevent
unnecessary damage to machined surfaces.
Install the valve body cover plate. 1. Position the valve body cover plate gasket and cover plate.
2. Install the two guide pin bolts.
3. Install the bolts.
2. Tighten the bolts in the sequence shown. Klj . 5 ba
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3. Install the eight coasting booster valve shuttle balls.
4. Install the converter drain back valve and solenoid pressure supply screen. Klj . 6 ba
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5. Install the separator plate and gaskets.
6. Install the two reinforcement plates.
1. Position the plates.
2. Install the bolts.
7. NOTE: Inspect the shift solenoid O- rings and TCC solenoid O-rings for damage.
Install the shift solenoid. 1. Position the TCC solenoid. 2. Position the shift solenoid. Klj . 7 ba
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3. Install the bolt. Klj . 8 ba
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DISASSEMBLY AND ASSEMBLY OF SUBASSEMBLIES
Pump and Intermediate Clutch Piston
Pump and Intermediate Clutch Piston —
Disassembled View
SECTION 307-
01: Automatic Transaxle/Transmission 2003 Mustang Workshop Manual Special Tool(s)
Installer, Front Pump Fluid
Seal
307-
014 (T63L-77837- A) Protector, Piston Seal
307-
339 (T95L-77005- A) Item Part Number Description
1 7902 Torque converter
2 7A248 Front pump O-
ring 3 N605789-S101 Bolt
4 — Pump body assembly
5 N605787-S1000 Front pump support bolt
6 7D014 No. 1 pump support thrust washer
7 7D020 Reverse clutch cylinder seal
8 7D019 Forward clutch cylinder seal
9 7E005 Intermediate clutch piston
10 7F224 Intermediate clutch piston outer seal Klj . 1 ba
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Disassembly
1. Remove the No. 1 selective pump support thrust washer.
2. Remove the front pump support. 1. Remove the bolts.
2. Remove the front pump support.
3. Remove the seal rings. 11 7F225 Intermediate clutch piston inner seal
12 7A108 Pump support
13 — Pump outer gerotor gear
14 — Pump inner gerotor gear
15 7A136 Pump gasket
16 — Pump bushing
17 7A248 Pump inner seal
18 391855-S100 Converter drain plug Klj . 2 ba
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