2003 FORD MUSTANG Workshop Manual

driver seat adjustment traction control instrument cluster air conditioning air bleeding service interval

Page 2513 of 4378

FORD MUSTANG 2003 Workshop Manual DISASSEMBLY AND ASSEMBLY OF SUBASSEMBLIES
Forward Clutch Cylinder
Forward Clutch —
Disassembled View
SECTION 307-
01: Automatic Transaxle/Transmission 2003 Mustang Workshop Manual Special Tool(s

Page 2514 of 4378

FORD MUSTANG 2003 Workshop Manual Disassembly
1. Inspect the clutch cylinder thrust surfaces, piston bore and clutch plate serrations for scores or burrs. Minor scores or burrs may be removed with crocus cloth. Install a new clutch

Disassembly
1. Inspect the clutch cylinder thrust surfaces, piston bore and clutch plate serrations for scores or burrs. Minor scores or burrs may be removed with crocus cloth. Install a new clutch cylinder if it
is badly scored or damaged.
2. Check the fluid passage in the clutch cylinder for obstructions. Clean out all the fluid passages. Inspect the clutch piston for scores and install a new piston if necessary. Inspect check balls for
freedom of movement and correct seating.
3. Check the clutch release spring for distortion and cracks. Install a new spring (including wave spring) if distorted or cracked.
4. Inspect the composition clutch plates, steel clutch plates and clutch pressure plate for worn or scored bearing surfaces. Install new parts if they are deeply scored or burred.
5. Check the clutch plates for flatness and fit on clutch hub serrations. Discard any plate that does not slide freely on serrations or that is not flat.
6. Check the clutch hub thrust surfaces for scores and clutch hub splines for wear.
7. NOTE: The forward clutch hub may remain in the shell during disassembly.
Remove the forward clutch hub and the No. 3 forward clutch hub front bearing. 1 7F207 Forward clutch cylinder and shaft
2 7A548 Forward clutch piston outer seal
3 7A480 Forward clutch piston return spring
4 7A527 Forward clutch retainer return spring
5 7B442 Forward clutch external spline plate (steel)
6 7D483 Retaining snap ring
7 7B067 Forward clutch hub
8 7F231 No. 3 forward clutch hub front bearing
9 7B066 Forward clutch pressure plate
10 7B164 Forward clutch internal spline plates (friction)
11 7E085 Forward clutch pressure spring
12 388099-
S Retaining snap ring
13 7A262 Forward clutch piston
14 7C099 Forward clutch piston inner seal
15 7A166 No. 2 forward clutch bearing
16 7B497 Input shaft seal Klj . 2 ba
92003 Mustang Workshop Manual
18. 11. 2011file:///C:/Ford/2000 - 2004/tsocache/SHEF_2748/S3B~us~en~ ...

Page 2515 of 4378

FORD MUSTANG 2003 Workshop Manual 8.
NOTE: To aid handling, the forward clutch assembly may be set in the extension housing or a
hole in the work bench.
Remove the forward clutch pack selective retaining ring.
9. Remove the follow

Page 2516 of 4378

FORD MUSTANG 2003 Workshop Manual 11. Slowly release the press and remove the forward clutch from the press.
12. Remove the forward clutch retainer and the return spring.
13.
NOTE: Air pressure may be required to remove the forward

Page 2517 of 4378

FORD MUSTANG 2003 Workshop Manual 15.
NOTE: The seals are solid seals, however, when installing new seals use scarf- cut seals.
Remove the forward clutch input shaft seals.
16. Make sure the check ball in the clutch cylinder is fre

Page 2518 of 4378

FORD MUSTANG 2003 Workshop Manual 8.
NOTE: Coat the piston seals and clutch drum sealing area with petroleum jelly.
Position the special tools on the clutch piston.
9. Using the special tools, install the forward clutch piston into

Page 2519 of 4378

FORD MUSTANG 2003 Workshop Manual 12.
NOTE: Before assembly, soak the new clutch discs in clean automatic transmission fluid for 15
minutes.
Install the clutch pack assembly. 1. Install the pressure ring.
2. Install the clutch pa

Page 2520 of 4378

FORD MUSTANG 2003 Workshop Manual 16.
NOTE: Make sure the scarf-cut seals are mated correctly.
Slide the two scarf-cut seals on the input shaft.
17. Install the two scarf- cut seals on the input shaft.
18. Install the No. 3 forwar

Load next 8 pages

Page: < prev 1-10 ... 2481-2488 2489-2496 2497-2504 2505-2512 2513-2520 2521-2528 2529-2536 2537-2544 2545-2552 ... 4384 next >

belt OBD port reset infotainment system fog light jacking points headrest