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40. Install the crankshaft pulley bolt.
41. Install the camshaft synchronizer. For additional information, refer to
Section 303 - 14 .
42. Install the water pump pulley and the retaining bolts.
43. NOTE: If the oil pan is not secured within four minutes, the sealant must be removed and the
sealing area cleaned with metal surface cleaner. Allow to dry until there is no sign of wetness,
or four minutes, whichever is longer. Failure to follow this procedure can cause future oil
leakage.
Clean and apply the sealant to the oil pan sealing areas shown and install the oil pan rear seal.
1. Apply silicone gasket and sealant to the rear main bearing cap.
2. Install the oil pan rear seal.
3. Clean the oil pan mating surfaces with metal surface cleaner and apply silicone gasket and sealant to the oil pan mating surface. Klj . 14 ba
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44. Tighten the oil pan bolts in the sequence shown.
45. Install the RH valve cover. Klj . 15 ba
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46. Install the LH valve cover.
47. Install the generator mounting bracket.
48. Install the power steering pump bracket.
49. Using the special tool, install the power steering pump pulley. Klj . 16 ba
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50. Install the A/C compressor bracket and the bolts.
51. Install the accessory drive belt.
52. Refer to the illustration for intake manifold sealing components.
Item Part Number Description
1 9439 Intake manifold gasket, RH
2 9441 Intake manifold gasket, LH
3 9A424 Intake manifold rear end seal (part of 9439) Klj . 17 ba
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53.
NOTE: If the lower intake manifold is not secured within four minutes, the sealant must be
removed and the sealing area cleaned with metal surface cleaner. Allow to dry until there is no
sign of wetness, or four minutes, whichever is longer. Failure to follow this procedure can cause
future oil leakage.
Install the lower intake manifold front and rear end seals. 1. Apply a bead of silicone gasket and sealant to the intake manifold front and rear end seal mounting points as indicated.
2. Install the lower intake manifold front and rear end seals.
54. Install the intake manifold gaskets.
55. NOTE: If the lower intake manifold is not secured within four minutes, the sealant must be
removed and the sealing area cleaned with metal surface cleaner. Allow to dry until there is no
sign of wetness, or four minutes, whichever is longer. Failure to follow this procedure can cause
future oil leakage.
Position the lower intake manifold. 1. Apply a bead of silicone gasket and sealant to the lower intake manifold mounting at the
points indicated.
2. Position the lower intake manifold. 4 9A425 Intake manifold front end seal (part of 9439) Klj . 18 ba
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