2003 FORD MUSTANG Workshop Manual

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Page 4089 of 4378

FORD MUSTANG 2003 Workshop Manual 3. Connect the passenger air bag module electrical connector.
4. Install the right hand A/C register duct.
�zConnect the A/C duct at the air plenum.
�z Install the duct at the A/C register and inst

Page 4090 of 4378

FORD MUSTANG 2003 Workshop Manual 8. Install the steering column opening lower reinforcement.
1. Position the steering column opening lower reinforcement.
2. Install the bolts.
9. Install the steering column opening lower finish pa

Page 4091 of 4378

FORD MUSTANG 2003 Workshop Manual Klj . 7 ba
72003 Mustang Workshop Manual
18. 11. 2011file:///C:/Ford/2000 - 2004/tsocache/SHEF_5108/S3B~us~en~ ...

Page 4092 of 4378

FORD MUSTANG 2003 Workshop Manual GENERAL PROCEDURES
Weld Nut Repair
—"J" Nut, Restraints Control Module
(RCM)
WARNING: To avoid accidental deployment and possible personal injury, the backup
power supply must be depleted befo

GENERAL PROCEDURES
Weld Nut Repair
—"J" Nut, Restraints Control Module
(RCM)
WARNING: To avoid accidental deployment and possible personal injury, the backup
power supply must be depleted before repairing or replacing any front or side air bag
supplemental restraint system (SRS) components and before servicing, replacing, adjusting or
striking components near the front or side air bag sensors, such as doors, instrument panel,
console, door latches, strikers, seats and hood latches.
Please refer to the appropriate vehicle shop manual to determine location of the front air bag
sensors.
The side air bag sensors are located at or near the base of the B- pillar.
To deplete the backup power supply energy, disconnect the battery ground cable and wait at
least one minute. Be sure to disconnect auxiliary batteries and power supplies (if equipped).
NOTE: There are two procedures to repair a vehicle having missing restraints control module attaching
weld nut(s). Read both procedures before proceeding with the repair.
NOTE: If two or more weld nuts are missing, do not install the "J" nuts as outlined in this procedure.
Weld nuts must be installed as outlined in Weld Nut Repair — Missing Weld Nut, Restraints Control
Module (RCM).
NOTE: The following procedure applies to vehicles that have a rectangular hole in the sheet metal that
is in close proximity to the missing weld nut.
1. Obtain a "J" nut (part number N623332- S301) or any of the following optional "J" nuts (part
numbers: N623342- S101, N800854-S100, N800925- S100).
2. Obtain a 6 mm (0.24 in) grounding screw (part number N806327- S190) or equivalent.
3. Install the "J" nut through the rectangular hole in the sheet metal.
4. NOTE: Be sure the threaded portion of the "J" nut is aligned with the clearance hole in the sheet
metal.
Install the crash sensor.
5. Tighten the attaching screws to specification. For additional information, refer to Torque Specifications in this section.
SECTION 501-
20B: Supplemental Restraint System 2003 Mustang Workshop Manual Klj . 1 ba
22003 Mustang Workshop Manual
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Page 4093 of 4378

FORD MUSTANG 2003 Workshop Manual Klj . 2 ba
22003 Mustang Workshop Manual
18. 11. 2011file:///C:/Ford/2000 - 2004/tsocache/SHEF_5108/S3B~us~en~ ...

Page 4094 of 4378

FORD MUSTANG 2003 Workshop Manual GENERAL PROCEDURES
Weld Nut Repair —
Missing Weld Nut, Restraints Control
Module (RCM)
WARNING: To avoid accidental deployment and possible personal injury, the backup
power supply must be depl

Page 4095 of 4378

FORD MUSTANG 2003 Workshop Manual 5. Secure the flatwasher so that it cannot be pulled off the end of the copper welding wire.
6. Pull the copper welding wire back through the clearance hole, allowing the weld nut and
flatwasher to

Page 4096 of 4378

FORD MUSTANG 2003 Workshop Manual GENERAL PROCEDURES
Weld Nut Repair —
Stripped Weld Nut, Restraints Control
Module (RCM)
WARNING: To avoid accidental deployment and possible personal injury, the backup
power supply must be dep

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