2003 FORD MUSTANG Workshop Manual

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Page 3913 of 4378

FORD MUSTANG 2003 Workshop Manual PINPOINT TEST B: THE CONVERTIBLE TOP HESITATES/COMES UP
UNEVEN �z
Is the resistance less than 5 ohms? A15 CHECK CIRCUIT 903 (RD) FOR AN OPEN
�z
Disconnect: Raise Relay C4063.
�z Measure the resis

Page 3914 of 4378

FORD MUSTANG 2003 Workshop Manual PINPOINT TEST C: THE CONVERTIBLE TOP DOES NOT RAISE OR
DOES NOT GO UP ALL THE WAY
PINPOINT TEST D: THE CONVERTIBLE TOP HYDRAULIC SYSTEM convertible top system to operate.
�z Key in ON position.
�

PINPOINT TEST C: THE CONVERTIBLE TOP DOES NOT RAISE OR
DOES NOT GO UP ALL THE WAY
PINPOINT TEST D: THE CONVERTIBLE TOP HYDRAULIC SYSTEM convertible top system to operate.
z Key in ON position.
z Actuate the convertible top switch to the LOWER
and RAISE positions.
z Did the convertible top operate to the full down
and full up position without hesitating? ADJUST the convertible top linkage.
TEST the system for normal
operation.
No
GO to
B2 .
B2 CHECK THE MOTOR OPERATION
z
Gain access to the convertible top motor/pump
assembly.
z Operate the convertible top to the LOWER and
RAISE positions while listening to the motor.
z Did the motor stop and then continue at any
time? Yes
Go To Pinpoint Test A
.
No
GO to B3 .
B3 CHECK THE CONVERTIBLE TOP LINKAGE
z
Operate the convertible top to the LOWER and
RAISE positions while observing the convertible
top linkage.
z Did the linkage operate smoothly without
binding? Yes
Go To Pinpoint Test D
.
No
ADJUST the convertible top linkage.
TEST the system for normal
operation. Test Step Result / Action to Take
C1 CHECK THE CONVERTIBLE TOP OPERATION
NOTE:
The parking brake must be applied for the
convertible top system to operate.
z Key in ON position.
z Actuate the convertible top switch to the RAISE
position.
z Did the motor operate? Yes
GO to
C2 .
No
Go To Pinpoint Test A .
C2 CHECK THE CONVERTIBLE TOP LINKAGE
z
Operate the convertible top to the LOWER and
RAISE positions while observing the convertible
top linkage.
z Did the linkage bind and prevent the
convertible top from raising? Yes
ADJUST the convertible top linkage.
TEST the system for normal
operation.
No
Go To Pinpoint Test D
.
Test Step Result / Action to Take
D1 CHECK THE FLUID LEVEL
NOTE:
The fluid level should be even
with the bottom of the filler plug hole.
NOTE: Place an absorbent cloth
below the filler plug when checking
the fluid level.
z Remove the filler plug and check the Yes
GO to
D3 .
No
GO to D2 . Klj . 8 ba
102003 Mustang Workshop Manual
18. 11. 2011file:///C:/Ford/2000 - 2004/tsocache/SHEF_5108/S3B~us~en~ ...

Page 3915 of 4378

FORD MUSTANG 2003 Workshop Manual fluid level.
�z Is the fluid level OK? D2 CHECK THE HYDRAULIC SYSTEM
FOR LEAKS �z
Inspect all fittings and hoses for leaks.
�z Are any leaks noticed? Yes
REPAIR the leaking fittings or INSTALL

fluid level.
z Is the fluid level OK? D2 CHECK THE HYDRAULIC SYSTEM
FOR LEAKS z
Inspect all fittings and hoses for leaks.
z Are any leaks noticed? Yes
REPAIR the leaking fittings or INSTALL new
hoses as necessary. TEST the system for normal
operation.
No
GO to
D3 .
D3 BLEED THE HYDRAULIC SYSTEM
z
Bleed the hydraulic system. Refer to
System Bleeding in this section.
z Does the system operate correctly
after bleeding? Yes
OPERATE the convertible top up and down three
times. INSPECT the hydraulic system for leaks or
loss of fluid. REPAIR as necessary if loss of fluid
is detected.
No
GO to
D4 .
D4 CHECK THE CONVERTIBLE TOP
z
Remove the hydraulic system from
the vehicle. Refer to Hydraulic System, Lift Cylinder and Motor in this
section.
z Operate the convertible top assembly
up and down manually.
z Does the convertible top bind? Yes
ADJUST the convertible top. INSTALL the
hydraulic system; REFER to
Hydraulic System, Lift Cylinder and Motor in this section. TEST the
system for normal operation.
No
GO to D5 .
D5 CHECK THE HYDRAULIC SYSTEM
OUT OF THE VEHICLE z
Bleed the hydraulic system. Refer to
System Bleeding in this section.
z Does the system operate correctly
after bleeding? Yes
CHECK all fittings and hoses for leaks. REPAIR
as necessary if loss of fluid is detected. INSTALL
the hydraulic system; REFER to
Hydraulic System, Lift Cylinder and Motor in this section.
TEST the system for normal operation.
No
GO to D6 .
D6 CHECK THE LIFT CYLINDERS
z
Operate the hydraulic system using a
12 volt power source.
z Did the lift cylinders extend and
retract? Yes
INSTALL a new motor/pump assembly. REFER to
Hydraulic System, Lift Cylinder and Motor
in this
section. TEST the system for normal operation.
No
INSTALL a new lift cylinder. REFER to Hydraulic System, Lift Cylinder and Motor in this section.
TEST the system for normal operation. Klj . 9 ba
102003 Mustang Workshop Manual
18. 11. 2011file:///C:/Ford/2000 - 2004/tsocache/SHEF_5108/S3B~us~en~ ...

Page 3916 of 4378

FORD MUSTANG 2003 Workshop Manual Klj . 10 ba
102003 Mustang Workshop Manual
18. 11. 2011file:///C:/Ford/2000 - 2004/tsocache/SHEF_5108/S3B~us~en~ ...

Page 3917 of 4378

FORD MUSTANG 2003 Workshop Manual GENERAL PROCEDURES
System Bleeding
1. If required, remove the hydraulic system from the vehicle. Refer to Hydraulic System, Lift Cylinder and Motor in this section.
2. Remove the fill plug at the

Page 3918 of 4378

FORD MUSTANG 2003 Workshop Manual 6. Install a fill plug.
7. Install the hydraulic system in the vehicle. Refer to
Hydraulic System, Lift Cylinder and Motor in
this section. Klj . 2 ba
22003 Mustang Workshop Manual
18. 11

Page 3919 of 4378

FORD MUSTANG 2003 Workshop Manual GENERAL PROCEDURES
Linkage Adjustment
NOTE:
Before starting the adjustment process, inspect the top for damage, make sure that the door
window glass and rear quarter glass are correctly adjusted t

Page 3920 of 4378

FORD MUSTANG 2003 Workshop Manual opposite direction will have the opposite effect.
NOTE:
Turn the adjusting cam one notch at a time.
Adjust the adjusting cam as needed. 1. Remove the cam stop set screw.
2. Rotate the adjusting c

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