2003 FORD MUSTANG Workshop Manual

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Page 1305 of 4378

FORD MUSTANG 2003 Workshop Manual ASSEMBLY Engine SECTION 303- 01B: Engine — 4.6L (2V) 2003 Mustang Workshop Manual Special Tool(s) Guides, Connecting Rod 303- 442 (T93P-6136- A) Installer, Crankshaft Rear Oil Seal 303- 518

Page 1306 of 4378

FORD MUSTANG 2003 Workshop Manual Lifting Bracket Set, Engine 303- D074 (D91P-6001- A) Installer, Crankshaft Vibration Damper 303- 102 (T74P-6316- B) Installer, Front Cover Oil Seal 303- 335 (T88T-6701- A) Compressor, Piston Ri

Page 1307 of 4378

FORD MUSTANG 2003 Workshop Manual Assembly NOTE: During engine assembly, it may by necessary to check bearing clearances and end play. For additional information, refer to Section 303 - 00 . 1. Record the main bearing code found

Page 1308 of 4378

FORD MUSTANG 2003 Workshop Manual determine the required bearing grade for each main bearing. �zRead the first letter of the engine block main bearing code and the first letter of the crankshaft main bearing code. �z Read down the

Page 1309 of 4378

FORD MUSTANG 2003 Workshop Manual NOTE: Before assembling the cylinder block, all sealing surfaces must be free from chips, dirt, paint and foreign material. Also, make sure the coolant and oil passages are clear. 5. Install the cr

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FORD MUSTANG 2003 Workshop Manual 7. NOTE: The oil groove on the thrust washer must face toward the rear of the engine (against the crankshaft surface). Push the crankshaft rearward and install the crankshaft upper thrust washer at

Page 1311 of 4378

FORD MUSTANG 2003 Workshop Manual 11. Install the vertical main bearing cap fasteners and tighten in the sequence shown. �zTighten to 40 Nm (30 lb- ft). �z Tighten an additional 85- 95 degrees. 12. Back out the jackscrews against t

Page 1312 of 4378

FORD MUSTANG 2003 Workshop Manual 13. Install the side bolts and tighten them in the sequence shown. 14. Check the crankshaft end play. For additional information, refer to Section 303 - 00 . 15. Check the piston to cylinder block
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