2004 MITSUBISHI ENDEAVOR Service Repair Manual

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Page 1609 of 3870

MITSUBISHI ENDEAVOR 2004 Service Repair Manual Fig. 90: Identifying Pin Hole A And B Courtesy of MITSUBISHI MOTOR SALES OF AMERICA. 2. Slowly compress the pushrod of the auto-tensioner until pin hole A in the pushrod is aligned with pin hole B

Page 1610 of 3870

MITSUBISHI ENDEAVOR 2004 Service Repair Manual 4. Install the auto-tensioner to the engine. >>B<< TIMING BELT INSTALLATION 1. Align the timing marks on the camshaft sprockets with those on the rocker cover and the timing mark on the crankshaft

Page 1611 of 3870

MITSUBISHI ENDEAVOR 2004 Service Repair Manual Fig. 91: Aligning Timing Marks On Camshaft Sprockets Courtesy of MITSUBISHI MOTOR SALES OF AMERICA. 2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine - Endeavor

Page 1612 of 3870

MITSUBISHI ENDEAVOR 2004 Service Repair Manual 2. Install the timing belt by the following procedure so that there is no deflection in the timing belt between each sprocket and pulley. 1. Crankshaft sprocket 2. Idler pulley 3. Camshaft sproc

Page 1613 of 3870

MITSUBISHI ENDEAVOR 2004 Service Repair Manual Courtesy of MITSUBISHI MOTOR SALES OF AMERICA . 5. Use special tool MD998769 to turn the crankshaft 1/4 turn counterclockwise, then turn it again clockwise until the timing marks are aligned. Fig.

Page 1614 of 3870

MITSUBISHI ENDEAVOR 2004 Service Repair Manual Tightening torque: 48 +/- 6 N.m (36 +/- 4 ft-lb) Fig. 94: Loosening Center Bolt Of Tensioner Pulley Courtesy of MITSUBISHI MOTOR SALES OF AMERICA. 7. Remove the setting pin that has been inserted

Page 1615 of 3870

MITSUBISHI ENDEAVOR 2004 Service Repair Manual Fig. 95: Removing Setting Pin That Has Been Inserted Into Auto - Tensioner Courtesy of MITSUBISHI MOTOR SALES OF AMERICA. 8. Turn the crankshaft clockwise twice to align the timing marks. 9. Wait

Page 1616 of 3870

MITSUBISHI ENDEAVOR 2004 Service Repair Manual Fig. 96: Checking Auto -Tensioner Pushrod Extends Within Standard Value Range Courtesy of MITSUBISHI MOTOR SALES OF AMERICA. 10. If not, repeat the operation in steps 1 to 8 above. 11. Check a g
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