Page 1329 of 3870
Fig. 11: Installing The Exhaust Gas Recirculation Pipe Gasket
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
>>F<< EXHAUST GAS RECIRCULATION PIPE (EXHAUST SIDE) INSTALLATION 1. Tighten temporarily the flare nut of exhaust gas recirculation pipe and the nut
shown in the illustration.
2. Tighten each the flare nuts of exhaust gas recirculation pipe and the nut shown
in the illustration, to the specified torque.
Tightening torque:
59+/-10 N.m (44+/-7 ft-lb) < FLARE NUT >
11+/-1 N.m (95+/-9 in-lb) < NUT >
CAUTION: Use care to prevent deforming the bellows of the
exhaust gas recirculation pipe.
2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor
Page 1330 of 3870
3. Tighten the bolt shown in the illustration, to the specified torque:
Tightening torque: 19+/-3 N.m (14+/-2 ft-lb)
Fig. 12: Tightening Torque Specification
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
IGNITION SYSTEM REMOVAL AND INSTALLATION
2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor
Page 1331 of 3870
Fig. 13: Removing And Installing Ignition System
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
REQUIRED SPECIAL TOOLS:
MD998781: Flywheel Stopper
REMOVAL SERVICE POINT << A >> CAMSHAFT POSITION SENSING CYLINDER REMOVAL
2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor
Page 1332 of 3870
1. Using special tool MD998781, hold the drive plate or flywheel.
2. Loosen the camshaft position sensing cylinder bolt.
Fig. 14: Removing Camshaft Position Sensing Cylinder
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
INSTALLATION SERVICE POINT >>A<< CAMSHAFT POSITION SENSING CYLINDER INSTALLATION 1. Using special tool MD998781, hold the drive plate or flywheel.
2. Tighten the camshaft position sensing cylinder bolt to the specified torque.
Tightening torque: 22+/-4 N.m (16+/-3 ft-lb)
2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor
Page 1333 of 3870
Fig. 15: Tightening The Camshaft Position Sensing Cylinder Bolt
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
>>B<< CAMSHAFT POSITION SENSOR SUPPORT INSTALLATION Apply a 3 mm (0.12 inch) diameter bead of sealant Mitsubishi Genuine Parts
number MD970389, or e
quivalent to the camshaft
position sensor su
pport.
2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor
Page 1334 of 3870
Fig. 16: Installing Camshaft Position Sensor Support
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
TIMING BELT REMOVAL AND INSTALLATION
2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor
Page 1335 of 3870
Fig. 17: Removing/Installing Timing Belt
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
REQUIRED SPECIAL TOOLS:
MB990767: End Yoke Holde
r
2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor
Page 1336 of 3870
MD998715: Pins MD998767: Tensioner Pulley Wrench MD998769: Crankshaft Spacer
REMOVAL SERVICE POINTS << A >> TIMING BELT REMOVAL 1. Mark the belt running direction for reinstallation.
2. Loosen the tensioner pulley bolt, and then remove
the timing belt.
CAUTION: Water or oil on the belt shortens its life drasticall
y, so
the removed timing belt, sprocket, and tensioner
must be kept free from oil and water. These parts
should not be washed or immersed in solvent.
Replace parts if contaminated. If there is oil or water
on any part, check the front case oil seal, camshaft
oil seal, and water pump for leaks.
2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor