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2004 Mitsubishi Endeavor Limited
2004 ENGINE Engine - Endeavor
Page 1586 of 3870
Fig. 72: Tightening Bolts In Order
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
>>B<< ENGINE LOWER OIL PAN INSTALLATION 1. Remove sealant from the engine lower oil pan and engine upper oil pan.
2. Apply a bead of the sealant to the mating surface of the engine lower oil pan as
shown.
Fig. 73: Applying Bead Of Sealant To Mating Surface Of Engine Lower
Oil Pan
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
Specified sealant: 3M(tm) AAD Part No.8672, 8704, 3M(tm) AAD Part
2004 Mitsubishi Endeavor Limited
2004 ENGINE Engine - Endeavor
Page 1587 of 3870
No.8679/8678 or equivalen
t
3. Assemble the engine lower oil pan to the engine upper oil pan.
4. Tighten the bolts in order of the numbers shown in the illustration.
NOTE: Install the engine lower oil pan within 15 minutes after
applying sealant.
CAUTION: Then wait at least one hour. Never start the
engine or let engine oil or coolant touch the
sealant surface during that time.
2004 Mitsubishi Endeavor Limited
2004 ENGINE Engine - Endeavor
Page 1588 of 3870
Fig. 74: Tightening Bolts In Order Of Numbers
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
INSPECTION
Check the oil pan for cracks. Check the oil pan sealant-coated surface for damage and deformation. Check the oil screen for cracked, clogged or damaged wire net and pipe.
CRANKSHAFT OIL SEAL REMOVAL AND INSTALLATION < FRONT OIL SEAL >
2004 Mitsubishi Endeavor Limited
2004 ENGINE Engine - Endeavor
Page 1589 of 3870
Fig. 75: Removing/Installing Crankshaft Oil Seal
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
Required Special Tool:
MD998717: Crankshaft Front Oil Seal Installer
INSTALLATION SERVICE POINTS >>A<< CRANKSHAFT FRONT OIL SEAL INSTALLATION 1. A
pply a small amount of en
gine oil to the oil seal li
p and then insert.
2004 Mitsubishi Endeavor Limited
2004 ENGINE Engine - Endeavor
Page 1590 of 3870
Fig. 76: Applying Small Amount Of Engine Oil To Oil Seal Lip And Then Insert
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
2. Using special tool MD998717, tap the oil seal into the front case.
>>B<< CRANKSHAFT SPACER/ CRANKSHAFT SENSING BLADE/ CRANKSHAFT SPROCKET INSTALLATION To prevent the crankshaft pulley mounting bolt from loosening, degrease or clean
the crankshaft, the crankshaft spacer, the crankshaft sensing blade and the
crankshaft at the shown
positions.
2004 Mitsubishi Endeavor Limited
2004 ENGINE Engine - Endeavor
Page 1591 of 3870
Fig. 77: Cleaning Crankshaft
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
REMOVAL AND INSTALLATION < REAR OIL SEAL >
2004 Mitsubishi Endeavor Limited
2004 ENGINE Engine - Endeavor
Page 1592 of 3870
Fig. 78: Identifying Rear Oil Seal With Component
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
Required Special Tools:
MD998718: Crankshaft Rear Oil Seal Installer MD998781: Flywheel Stopper
REMOVAL SERVICE POINT << A >> DRIVE PLATE BOLTS REMOVAL Use special tool MD998781 to secure the drive plate and remove the drive plate bolts.
2004 Mitsubishi Endeavor Limited
2004 ENGINE Engine - Endeavor