2004 MITSUBISHI ENDEAVOR Service Repair Manual

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Page 689 of 3870

MITSUBISHI ENDEAVOR 2004 Service Repair Manual DISASSEMBLY & REASSEMBL Y AXLE SHAFTS Disassembly & Reassembly For disassembl y and reassembl y of axle shafts, see Fig. 5 . 2004 Mitsubishi Endeavor LS 2004 DRIVE AXLES Axle Shafts - Rear - Endeav

Page 690 of 3870

MITSUBISHI ENDEAVOR 2004 Service Repair Manual Fig. 5: Exploded View Of Axle Shafts Courtesy of MITSUBISHI MOTOR SALES OF AMERICA. Disassembl y Service Points 2004 Mitsubishi Endeavor LS 2004 DRIVE AXLES Axle Shafts - Rear - Endeavor

Page 691 of 3870

MITSUBISHI ENDEAVOR 2004 Service Repair Manual A. Remove the balls from the DOJ cage. See Fig. 6 . B. Remove the DOJ cage from the DOJ inner race in the direction of the BJ. See Fig. 7 . C. Wrap plastic tape around the splined part of the D

Page 692 of 3870

MITSUBISHI ENDEAVOR 2004 Service Repair Manual Fig. 7: Removing Double Offset Joint (DOJ) Cage Courtesy of MITSUBISHI MOTOR SALES OF AMERICA. Reassembly Service Points CAUTION: DO NOT mix old, new, or different types of grease, as a special g

Page 693 of 3870

MITSUBISHI ENDEAVOR 2004 Service Repair Manual A. Wrap tape around the spline part of the shaft, then install BJ boot and DOJ boot. Fill the inside of the BJ and BJ boot with specified grease. Tighten the boot band. B. Install the DOJ cage to

Page 694 of 3870

MITSUBISHI ENDEAVOR 2004 Service Repair Manual Fig. 8: Installing Double Offset Joint (DOJ) Cage & Inner Race Courtesy of MITSUBISHI MOTOR SALES OF AMERICA. Fig. 9: Installing Double Offset Joint (DOJ) Boot Bands (Small & Large) Courtesy of M

Page 695 of 3870

MITSUBISHI ENDEAVOR 2004 Service Repair Manual 2004 ELECTRICAL Battery - Endeavor BATTERY ON-VEHICLE SERVICE BATTERY CHECK BATTERY VISUAL INSPECTION (1) 1. Ensure that the battery electrolyte level is between A and B shown in the figure. Add i

Page 696 of 3870

MITSUBISHI ENDEAVOR 2004 Service Repair Manual Dt : Measured specific gravity t: Measured temperature Fig. 1: Battery Visual Inspection (1) Courtesy of MITSUBISHI MOTOR SALES OF AMERICA. BATTERY VISUAL INSPECTION (2) Make sure the ignition
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