Page 1465 of 3870
1. Remove oil from the crankshaft pin and the bearing inner surface.
2. Cut plastic gauging material to the same length as the width of the bearing and
place it on the pin in parallel with its axis.
3. Install the connecting rod cap carefully and tighten the nuts to the specified
torque.
4. Carefully remove the connecting rod cap.
5. Measure the width of the smashed plastic gauging material at its widest section
by using a scale printed on the plastic gauging material bag.
Standard value: 0.02 - 0.04 mm (0.0008 - 0.0016 inch)
Limit: 0.1 mm (0.003 inch)
Fig. 137: Checking Crankshaft Pin Oil Clearance
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor
Page 1466 of 3870
CRANKSHAFT AND CYLINDER BLOCKREMOVAL AND INSTALLATION
CAUTION: Do not remove the block heater unless it is damaged,
because it cannot be re-used once it is removed.
2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor
Page 1467 of 3870
Fig. 138: Removing/Installing Crankshaft And Cylinder Block
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
REQUIRED SPECIAL TOOL:
2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor
Page 1468 of 3870
MD998718: Crankshaft Rear Oil Seal Installer
INSTALLATION SERVICE POINTS >>A<< BLOCK HEATER INSTALLATION Within 30° of the center, install the block heater as shown in Fi
g.
2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor
Page 1469 of 3870
2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor
Page 1470 of 3870
Fig. 139: Installing Block Heater
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
>>B<< KNOCK SENSOR BRACKET INSTALLATION Check that the bracket is in proper contact with the cylinder block boss and tighten
to the specified torque in the order shown.
Tightening torque: 28+/-2 N.m (21+/-1 ft-lb)
Fig. 140: Installing Knock Sensor Bracket
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
>>C<< CRANKSHAFT BEARING INSTALLATION
2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor
Page 1471 of 3870
1. Measure the crankshaft journal diameter and confirm its classification from the
following table. In the case of a crankshaft supplied as a service part,
identification colors/marks of its journals are painted/stamped at the positions
shown in the illustration.
Fig. 141: Identifying Color On Crankshaft
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
2. The cylinder block bearing bore diameter identification marks are stamped at
the
position shown in the illustration from left to ri
ght, be
ginnin
g at No. 1.
2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor
Page 1472 of 3870
Fig. 142: Cylinder Block Bearing Bore Diameter Identification Marks Are Stamped Left To Right
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor