2004 MITSUBISHI ENDEAVOR Service Repair Manual

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Page 3537 of 3870

MITSUBISHI ENDEAVOR 2004 Service Repair Manual STARTER MOTOR DOES NOT STOPCheck the magnetic switch. ON-VEHICLE TESTING STARTER MOTOR DOES NOT OPERATE 1. Is the battery in good condition? If Yes, go to the next step. If No, then charge or replace

Page 3538 of 3870

MITSUBISHI ENDEAVOR 2004 Service Repair Manual 2. Connect a 12-volt battery between "S" terminal and "M" terminal. 3. If the pinion moves out, the pull-in coil is good. If it doesn't, replace the magnetic switch. Fig. 3: M

Page 3539 of 3870

MITSUBISHI ENDEAVOR 2004 Service Repair Manual 1. Disconnect the field coil wire from "M" terminal of the magnetic switch. See Fig. 4 . 2. Connect 12-volt battery between the "S" terminal and body. 3. Manually pull out the pi

Page 3540 of 3870

MITSUBISHI ENDEAVOR 2004 Service Repair Manual 1. Disconnect the field coil wire from the "M" terminal of the magnetic switch. SeeFig. 5 . 2. Connect a 12-volt battery between the "M" terminal and body. 3. Pull the pinion out

Page 3541 of 3870

MITSUBISHI ENDEAVOR 2004 Service Repair Manual Fig. 5: Magnetic Switch Return Test Courtesy of MITSUBISHI MOTOR SALES OF AMERICA. FREE RUNNING TEST 1. Place the starter motor in a vise equipped with soft jaws and connect a fully- charged 12-vol

Page 3542 of 3870

MITSUBISHI ENDEAVOR 2004 Service Repair Manual 5. Connect the battery cable from the negative battery terminal to the starter motor body. 6. Adjust the rheostat until the battery positive voltage shown by the voltmeter is 11V. 7. Confirm tha

Page 3543 of 3870

MITSUBISHI ENDEAVOR 2004 Service Repair Manual 1. Check the brush for roughness of the surface that contacts the commutator and check the brush length. Replace the brush holder if this measurement exceeds the limit. The minimum limit is .28"

Page 3544 of 3870

MITSUBISHI ENDEAVOR 2004 Service Repair Manual Fig. 7: Checking Overrunning Clutc h Courtesy of KIA MOTORS AMERICA, INC. FRONT & REAR BRACKET BUSHING CHECK Inspect the bushing for wear or burrs. If the bushing is worn or burred, replace the fro
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