Page 569 of 3870
Fig. 114: Thrust Washer Thickness Measurement Value Table
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
67. Install thrust washer number 1 that was selected in step 65 on the underdrive
clutch retainer.
2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor
Page 570 of 3870
Fig. 115: Installing Thrust Washer Number 1
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
68. Install special tool MD998412 as shown.
69. Install the new oil pump gasket on the transaxle case.
70. Install the oil pump and tighten the mounting bolts (six pieces) to the specified
torque.
Tightening torque: 29 +/- 2 N.m (21 +/- 1 ft-lb)
2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor
Page 571 of 3870
Fig. 116: Installing Oil Pump Using Special Tool
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
71. Make sure that the input shaft end play meets the standard value.
Standard value: 0.70 - 1.45 mm (0.028 - 0.057 inch)
2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor
Page 572 of 3870
Fig. 117: Measuring Input Shaft End Play
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
72. Install the oil filter.
2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor
Page 573 of 3870
Fig. 118: Installing Oil Filter
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
73. Use special tools MB990936 and MB990938 to tap the differential bearing
outer race in the transaxle case.
2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor
Page 574 of 3870
Fig. 119: Using Special Tools And Taping Differential Bearing Outer RaceCourtesy of MITSUBISHI MOTOR SALES OF AMERICA.
74. Install the differential
2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor
Page 575 of 3870
Fig. 120: Installing Differential
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
75. Place two beads of solder [each 10 mm (0.39 inch) in length, 3 mm (0.12 inch)
in diameter] on the tor
que converter housin
g as shown in the illustration
2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor
Page 576 of 3870
Fig. 121: Placing Two Beads Of Solder On Torque Converter Housing
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
76. Use special tools MB990936 and MB990938 to press in the differential bearing
outer race into the tor
que converter housin
g.
2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor