2004 MITSUBISHI ENDEAVOR Service Repair Manual

Page 569 of 3870

MITSUBISHI ENDEAVOR 2004  Service Repair Manual Fig. 114: Thrust Washer Thickness Measurement Value Table
 
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA. 
67. Install thrust washer number 1 that was selected in step 65 on the underdrive 
clutch re

Page 570 of 3870

MITSUBISHI ENDEAVOR 2004  Service Repair Manual Fig. 115: Installing Thrust Washer Number 1
 
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA. 
68. Install special tool MD998412 as shown.  
69. Install the new oil pump gasket on the transaxle case.

Page 571 of 3870

MITSUBISHI ENDEAVOR 2004  Service Repair Manual Fig. 116: Installing Oil Pump Using Special Tool
 
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA. 
71. Make sure that the input shaft end play meets the standard value. 
Standard value: 0.70 - 1.45 mm

Page 572 of 3870

MITSUBISHI ENDEAVOR 2004  Service Repair Manual Fig. 117: Measuring Input Shaft End Play
 
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA. 
72. Install the oil filter. 
 
2004 Mitsubishi Endeavor XLS 
2004 TRANSMISSION Automatic Transaxle Overhaul -

Page 573 of 3870

MITSUBISHI ENDEAVOR 2004  Service Repair Manual Fig. 118: Installing Oil Filter
 
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA. 
73. Use special tools MB990936 and MB990938 to tap the differential bearing 
outer race in the transaxle case. 
 
2004

Page 574 of 3870

MITSUBISHI ENDEAVOR 2004  Service Repair Manual Fig. 119: Using Special Tools And Taping Differential Bearing Outer RaceCourtesy of MITSUBISHI MOTOR SALES OF AMERICA. 
74. Install the differential 
 
2004 Mitsubishi Endeavor XLS 
2004 TRANSMISSION

Page 575 of 3870

MITSUBISHI ENDEAVOR 2004  Service Repair Manual Fig. 120: Installing Differential
 
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA. 
75. Place two beads of solder [each 10 mm (0.39 inch) in length, 3 mm (0.12 inch) 
in diameter] on the tor
que conve

Page 576 of 3870

MITSUBISHI ENDEAVOR 2004  Service Repair Manual Fig. 121: Placing Two Beads Of Solder On Torque Converter Housing
 
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA. 
76. Use special tools MB990936 and MB990938 to press in the differential bearing 
ou