2004 MITSUBISHI ENDEAVOR Service Repair Manual

Page 1449 of 3870

MITSUBISHI ENDEAVOR 2004  Service Repair Manual Number 1 ring: 1T  
Number 2 ring: 2T  
Fig. 122: Identifying And Installing Piston Ring
 
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA. 
NOTE: Size marks on piston rings are as follows.
 
2004 Mitsu

Page 1450 of 3870

MITSUBISHI ENDEAVOR 2004  Service Repair Manual Fig. 123: Identifying Piston Ring Size Chart
 
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA. 
2. Using a piston ring expander, fit the number 2 piston ring into the number 2 
groove of piston. 
NOTE:

Page 1451 of 3870

MITSUBISHI ENDEAVOR 2004  Service Repair Manual Fig. 124: Using Piston Ring Expander
 
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA. 
3. Install the number 1 piston ring in the same manner as step 2.  
>>D<< CONNECTING ROD BEARING INSTALLATION 1.

Page 1452 of 3870

MITSUBISHI ENDEAVOR 2004  Service Repair Manual shown in the illustration. 
Fig. 125: Locating Identification Color On Crank Shaft
 
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA. 
Fig. 126: Crankshaft Identification Chart
 
2004 Mitsubishi Endeavo

Page 1453 of 3870

MITSUBISHI ENDEAVOR 2004  Service Repair Manual Courtesy of MITSUBISHI MOTOR SALES OF AMERICA
. 
2. From the above table, select a bearing whose size is appropriate for the 
crankshaft pin outside the diameter. For example, if the crankshaft pin ou

Page 1454 of 3870

MITSUBISHI ENDEAVOR 2004  Service Repair Manual Fig. 128: Installing Selected Bearing In Big End And In The Cap Of Connecting Rod
 
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA. 
>>E<< PISTON AND CONNECTING ROD INSTALLATION 1. Liberally coat the c

Page 1455 of 3870

MITSUBISHI ENDEAVOR 2004  Service Repair Manual Fig. 129: Arranging Piston Ring & Oil Ring Gaps
 
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA. 
3. Rotate the crankshaft so that the crank pin is on the center of the cylinder bore. 
4. Insert the p

Page 1456 of 3870

MITSUBISHI ENDEAVOR 2004  Service Repair Manual Fig. 130: Inserting Piston And Connecting Rod Assembly Into Cylinder
 
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA. 
5. Using a suitable piston ring compressor tool, install the piston and connectin