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3. Insert the front end of the pipe into the water pump. >>B<< THERMOSTAT HOUSING GASKET INSTALLATION Install the thermostat housing gasket so that the tab is positioned as shown in the
illustration.
Fig. 47: Installing Thermostat Housing Gasket
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
>>C<< THERMOSTAT INSTALLATION 1. Check that the rubber ring is free from damage and seated correctly in the
thermostat flange.
2. Install the thermostat as shown in the illustration. The jiggle valve must be at
the to
p position.
2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor
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Fig. 48: Installing Thermostat
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
>>D<< SEALANT APPLICATION TO ENGINE COOLANT TEMPERATURE SENSOR Apply 3M< SD >TM< /SD > AAD Part number 8731 or equivalent to the engine
coolant tem
perature sensor.
2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor
Page 1371 of 3870
Fig. 49: Apply 3M Aad Part Number 8731
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
EXHAUST MANIFOLD REMOVAL AND INSTALLATION
2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor
Page 1372 of 3870
Fig. 50: Removing/Installing Exhaust Manifold
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
INSTALLATION SERVICE POINTS >>A<< EXHAUST MANIFOLD STAY, LEFT "B" INSTALLATION 1. Ti
ghten tem
poraril
y the left "B" of exhaust manifold sta
y to
gether with the
2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor
Page 1373 of 3870
exhaust manifold and the left "A" of exhaust manifold stay.
Fig. 51: Installing Exhaust Manifold Stay Left B
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
2. Tighten the bolt on the exhaust manifold side to the specified torque.
Tightening torque: 44+/-8 N.m (33+/-5 ft-lb)
3. Tighten the bolt on the left "A" side of exhaust manifold stay to the specified
torque.
Tightening torque: 44+/-8 N.m (33+/-5 ft-lb)
>>B<< EXHAUST MANIFOLD STAY, RIGHT "B" INSTALLATION 1. Ti
ghten tem
poraril
y the ri
ght "B" of exhaust manifold sta
y to
gether with the
2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor
Page 1374 of 3870
exhaust manifold and the right "A" of exhaust manifold stay.
Fig. 52: Installing Exhaust Manifold Stay Right B
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
2. Tighten the bolt on the exhaust manifold side to the specified torque.
Tightening torque: 44+/-8 N.m (33+/-5 ft-lb)
3. Tighten the bolt on the left "A" side of exhaust manifold stay to the specified
torque.
Tightening torque: 44+/-8 N.m (33+/-5 ft-lb)
ROCKER ARMS AND CAMSHAFT REMOVAL AND INSTALLATION
2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor
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Fig. 53: Removing/Installing Rocker Arms And Camshaft
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
REQUIRED SPECIAL TOOLS:
MB991559: Camshaft Oil Seal Installer Ada
pter
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Page 1376 of 3870
MD998442: Air Bleed Wire MD998443: Lash Adjuster Holder MD998713: Camshaft Oil Seal Installer
REMOVAL SERVICE POINT << A >> ROCKER ARMS AND SHAFT REMOVAL Set special tool MD998443 to prevent the lash adjuster from coming free and
falling to the floor.
Fig. 54: Setting Special Tool MD998443 To Prevent The Lash Adjuster From
CAUTION: If the lash adjuster is re-used, clean the lash ad
juster.
(Refer to LASH ADJUSTER INSPECTION
.)
2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor