2004 MITSUBISHI ENDEAVOR Service Repair Manual

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MITSUBISHI ENDEAVOR 2004  Service Repair Manual Fig. 48: Removing Cover
 
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA. 
2. Hold special tools MB990909 and MB991116 in a vise, and install the 
differential carrier assembly to the special tool.  
F

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MITSUBISHI ENDEAVOR 2004  Service Repair Manual Fig. 49: Measuring Final Drive Gear Backlash
 
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA. 
2. If the backlash is not within the standard value, adjust the final drive gear 
backlash (Refer to ASSE

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MITSUBISHI ENDEAVOR 2004  Service Repair Manual 1. Measure the drive gear runout at the shoulder on the reverse side of the drive 
gear. 
Limit: 0.05 mm (0.002 inch)  
Fig. 50: Measuring Drive Gear Runout
 
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MITSUBISHI ENDEAVOR 2004  Service Repair Manual gear rear side and differential case, or for loose drive gear installation bolts.  
3. When step (2) gives normal results, reposition the drive gear and differential 
case and remeasure.  
4. If adjus

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MITSUBISHI ENDEAVOR 2004  Service Repair Manual Fig. 51: Measuring Differential Gear Backlas
h 
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA. 
3. If the backlash exceeds the limit value, adjust it by replacing the side gear 
spacers.  
4. If adjus

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MITSUBISHI ENDEAVOR 2004  Service Repair Manual Of The Drive Gear Teet
h 
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA. 
2. Insert special tool MB990939 between the differential carrier and the 
differential case, and then rotate the companion fla

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MITSUBISHI ENDEAVOR 2004  Service Repair Manual Fig. 53: Rotating Companion Flange
 
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA. 
3. Check the tooth contact condition of the drive 
gear and drive 
pinion. 
 
2004 Mitsubishi Endeavor LS 
2004 SUS

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MITSUBISHI ENDEAVOR 2004  Service Repair Manual Fig. 54: Tooth Contact Pattern Specification Chart
 
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA. 
<<B>> DIFFERENTIAL CASE ASSEMBLY/DIFFERENTIAL SIDE BEARING SPACER/DIFFERENTIAL SIDE BEARING 
OUTER