2004 MITSUBISHI ENDEAVOR Service Repair Manual

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Page 1409 of 3870

MITSUBISHI ENDEAVOR 2004 Service Repair Manual Measure the clearance between the valve guide and valve stem. If the limit is exceeded, replace the valve guide, valve, or both. Standard value: < Intake > 0.02 - 0.05 mm (0.0008 - 0.0019 inch) <

Page 1410 of 3870

MITSUBISHI ENDEAVOR 2004 Service Repair Manual valve stem and the spring seating surface. If the measurement exceeds the specified limit, replace the valve seat. Standard value: < Intake > 48.30 mm (1.902 inches) < Exhaust > 51.71 mm (2.036 i

Page 1411 of 3870

MITSUBISHI ENDEAVOR 2004 Service Repair Manual VALVE SEAT RECONDITIONING PROCEDURE1. Correct to that the valve seat width and angle are as specified in the illustration. Fig. 88: Identifying Valve Seat Specifications Courtesy of MITSUBISHI MOTO

Page 1412 of 3870

MITSUBISHI ENDEAVOR 2004 Service Repair Manual 1. Cut the valve seat from the inside to thin the wall thickness. Then, remove the valve seat. Fig. 89: Cutting Valve Seat Courtesy of MITSUBISHI MOTOR SALES OF AMERICA. 2. Rebore the valve seat

Page 1413 of 3870

MITSUBISHI ENDEAVOR 2004 Service Repair Manual 0.6 oversize 35.10 - 35.13 mm (1.3819 - 1.3831 inches) Fig. 90: Inspecting Seat Ring Hole Diameter Courtesy of MITSUBISHI MOTOR SALES OF AMERICA. 3. Before fitting the valve seat, either heat the

Page 1414 of 3870

MITSUBISHI ENDEAVOR 2004 Service Repair Manual VALVE GUIDE REPLACEMENT PROCEDURE1. Remove the snap ring from the exhaust valve guide. 2. Using a press, remove the valve guide toward the cylinder head gasket surface. Fig. 91: Identifying Valve G

Page 1415 of 3870

MITSUBISHI ENDEAVOR 2004 Service Repair Manual 0.05 oversize 11.05 - 11.07 mm (0.4350 - 0.4358 inch) 0.25 oversize 11.25 - 11.27 mm (0.4429 - 0.4437 inch) 0.50 oversize 11.50 - 11.52 mm (0.4528 - 0.4535 inch) Fig. 92: Measuring Valve Guide

Page 1416 of 3870

MITSUBISHI ENDEAVOR 2004 Service Repair Manual OIL PAN AND OIL PUMP REMOVAL AND INSTALLATION Fig. 93: Removing/Installing Oil Pan And Oil Pump to check for sliding condition. 2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endea
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