Page 1297 of 3870
between the front bracket assembly and the stator core, and pry it downward to
separate the stator and front bracket assembly. See Fig. 19
.
B) Generator Pulley Removal - Set the pulley upward, clamp the rotor in a
vise, and remove the pulley. C) Stator Removal - Using a soldering iron (180-250W) to unsolder the stator.
This work should complete within approximately 4 seconds to prevent heat
from transferring to the diode. When removing the rectifier from the regulator
assembly, unsolder the points soldered on the rectifier. See Fig. 20
.
CAUTION: Make sure not to damage the rotor.
CAUTION: Check that the heat from the solderin
g iron is not
transmitted to the diode for a long time.
CAUTION: Use care that no undue force is exerted to leads
of diodes.
2004 Mitsubishi Endeavor Limited
2004 STARTING & CHARGING SYSTEMS Generators & Regulators - Endeavor
Page 1298 of 3870
Fig. 19: Removing Front Bracket Assembly
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
Fig. 20: Locating Solder Points
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
Assembly Service Points
A) Regulator Assembly Installation - After installing the regulator assembly,
insert a wire through the hold provided on the rear bracket while pressing down
on the brush, and secure the brush. See Fig. 21
.
B) Rotor Assembly Installation - After installing the rotor, remove the wire
used to secure the brush. NOTE: By inserting a wire, the brush will be secured in place,
and the installation of the rotor will be easier.
2004 Mitsubishi Endeavor Limited
2004 STARTING & CHARGING SYSTEMS Generators & Regulators - Endeavor
Page 1299 of 3870
Fig. 21: Installing Regulator Assembly
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
2004 Mitsubishi Endeavor Limited
2004 STARTING & CHARGING SYSTEMS Generators & Regulators - Endeavor
Page 1300 of 3870
TORQUE SPECIFICATION
S
See illustration in REMOVAL & INSTALLATION
or OVERHAUL
.
WIRING DIAGRAMS For wiring diagrams, see STARTING/CHARGING
.
2004 Mitsubishi Endeavor Limited
2004 STARTING & CHARGING SYSTEMS Generators & Regulators - Endeavor
Page 1301 of 3870

2004 ENGINE
Engine Lubrication - Endeavor
GENERAL DESCRIPTION The lubrication method is a fully force-fed, full-flow filtration type
LUBRICATION SPECIFICATION ENGINE OILS RECOMMENDED PRECAUTIONS The most effective precaution is to adapt working practices which prevent, as far as
practical, the risk of skin contact with mineral oils i.e. use enclosed systems for
handling used engine oil and decrease components, where practical, before handling
them. OTHER PRECAUTIONS
Avoid prolonged and repeated contact with oil, particularly used engine oil. Wear protective clothing, including impervious gloves where practical. Avoid contaminating clothes, particularly under wear, with oil. Do not put oily rags in pockets. Do not wear heavily soiled clothing and oi
l-soaked foo
t-wear. Overalls must be
ITEM
SPECIFICATION
Oil pump type
Trochoid type
Drive method
Crankshaft
WARNING:Prolonged and repeated contact with mineral oil will
result in the removal of natural fats from the skin,
leading to dryness, irritation and dermatitis. In
addition, used engine oil contains potentially
harmful contaminants which may cause skin cancer.
Adequate means of skin protection and washing
facilities must be provided.
2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Lubrication - Endeavor
2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Lubrication - Endeavor
Page 1302 of 3870

cleaned regularly and kept separate from personal clothing. Where there is a risk of eye contact, eye protection should be worn i.e.
chemical goggles or face shields. In addition, an eye wash facility should be
provided. Obtain First Aid treatment immediately for open cuts and wounds. Wash regularly with soap and water to ensure all oil is removed, especially
before meals (skin cleansers and nail brushes will help). After cleaning, apply
lotion, etc., containing lanolin to replace natural skin oils is advised. Do not use gasoline, kerosene, diesel fuel, gas oil, thinner or solvents for
cleaning skin. Apply barrier creams before each work period to help clean the skin after
work. If skin disorders develop, obtain medical advice immediately.
SPECIAL TOOLS Fig. 1: Identifying Special Tool
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
ON-VEHICLE SERVICE ENGINE OIL CHECK 1. Pull out the oil dipstick slowly and check that the oil level is within the marks
on the oil dipstick.
2. Check that the oil is not excessively dirty, that there is no coolant or gasoline
mixed in, and that it is sufficientl
y thick and sli
ppery.
2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Lubrication - Endeavor
Page 1303 of 3870
Fig. 2: Checking Engine Oil Level
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
ENGINE OIL REPLACEMENT 1. Start the engine and allow it to warm up until the temperature of the coolant
reaches 80 - 90°C (176 - 194°F).
2. Remove the engine oil filler cap.
3. Remove the drain plug to drain oil.
4. Install a new drain plug gasket so that it faces in the direction shown in the
illustration, and then tighten the drain plug to the specified torque.
Tightening torque: 39 +/- 5 N.m (29 +/- 3 ft-lb)
WARNING:Use care as oil could be hot.
2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Lubrication - Endeavor
Page 1304 of 3870
Fig. 3: Removing Drain Plug
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
5. Refill the specified quantity of oil.
Specified Engine Oil:
< Up to December 2003 >: Engine oils displaying ILSAC certification
symbol ("Starburst" symbol) or conforming the API classification SJ
ECor SJ/CD EC
< From January 2004 >: Engine oils conforming ILSAC GF-3
certification or the API classification SL, SL/CF
2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Lubrication - Endeavor