Page 561 of 3870
Fig. 106: Installing Rear Cover Mounting Bolts
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
56. Install the underdrive clutch hub to the underdrive sun gear.
2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor
Page 562 of 3870
Fig. 107: Installing Underdrive Clutch Hub To Underdrive Sun Gear
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
57. Check the installation direction of thrust bearing number 2, and install it on the
underdrive clutch hub.
CAUTION: Be sure to install the thrust bearing in the correct
direction as shown.
2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor
Page 563 of 3870
Fig. 108: Installing Thrust Bearing Number 2
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
58. Hold the in
put shaft, and install the underdrive clutch.
2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor
Page 564 of 3870
Fig. 109: Installing Underdrive Clutch
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
59. Place two beads of solder [each 10 mm (0.39 inch) in length, 3.5 mm (0.14
inch) in diameter] on the underdrive clutch retainer as shown in the illustration.
2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor
Page 565 of 3870
Fig. 110: Placing Two Beads Of Solder On Underdrive Clutch Retainer
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
60. Install special tool MD998412 as shown.
61. Install the oil pump to the transaxle case.
62. Tighten the oil pump mounting bolts (six pieces) to the specified torque.
Tightening torque: 29 +/- 2 N.m (21 +/- 1 ft-lb)
NOTE: Do not install the oil pump gasket at this time.
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Page 566 of 3870
Fig. 111: Installing Special Tool MD998412
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
63. Remove the oil pump mounting bolts.
64. Using special tools MD998333, remove the oil pump and the crushed solders.
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Fig. 112: Using Special Tools And Removing Oil Pump
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
65. Use a micrometer to measure the thickness of the crushed solder beads and
record the measured value.
66. Select a thrust washer number 1 whose thickness corresponds to the measured
value from table below.
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2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor
Page 568 of 3870
Fig. 113: Measuring Thickness Of Crushed Solder Beads
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor