2004 MITSUBISHI ENDEAVOR Service Repair Manual

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Page 2969 of 3870

MITSUBISHI ENDEAVOR 2004 Service Repair Manual CAUTION:
For vehicles with ABS, be careful not to damage
the ABS rotor, which is attached to the BJ outer
race during disassembly and reassembly. Never disassembly the BJ assembly except when
repl

Page 2970 of 3870

MITSUBISHI ENDEAVOR 2004 Service Repair Manual Fig. 34: Disassembling/Assembling Rear Axle Components

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
LUIBRICATION POINTS
2004 Mitsubishi Endeavor LS
2004 SUSPENSION Rear Axle < AWD > - Endeavor

Page 2971 of 3870

MITSUBISHI ENDEAVOR 2004 Service Repair Manual Fig. 35: Identifying Lubrication Points For Axle

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
DISASSEMBLY SERVICE POINTS <<A>>BALLS REMOVAL Remove the balls from the DOJ ca
ge.
CAUTION: Do not mi

Page 2972 of 3870

MITSUBISHI ENDEAVOR 2004 Service Repair Manual Fig. 36: Removing Balls From DOJ Cage

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
<<B>> DOJ CAGE REMOVAL Remove the DOJ ca
ge from the DOJ inner race in the direction of the BJ.

2004 Mitsubish

Page 2973 of 3870
Fig. 37: Removing DOJ Cage From DOJ Inner Race

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
<> DOJ BOOT/BJ BOOT REMOVAL Wrap plastic tape around the spline part on the DOJ side of the drive shaft so that
DOJ boot/BJ boot are not dama
ged when the
y are removed.

2004 Mitsubishi Endeavor LS
2004 SUSPENSION Rear Axle < AWD > - Endeavor

Page 2974 of 3870
Fig. 38: Identifying DOJ Boot/BJ Boot

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
ASSEMBLY SERVICE POINTS >>A<< BJ BOOT/DOJ BOOT INSTALLATION 1. Wrap the tape around the spline of the shaft, then install BJ boot and DOJ boot
in order.
2. Fill the inside of BJ and BJ boot with specified grease.
Specified grease: Repair kit grease
Used amount: 75 +/- 10 g (2.6 +/- 0.3 oz)
CAUTION: Do not mix old and new or different types of
grease, as a special grease is used in the joint.
NOTE: The grease in the repair kit should be divided in half for
use, respectively, at the joint and inside the boot.

2004 Mitsubishi Endeavor LS
2004 SUSPENSION Rear Axle < AWD > - Endeavor

Page 2975 of 3870
Fig. 39: Filling Grease Inside Boot

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
3. Tighten the boot band.
>>B< 2. Align the mating mark of DOJ inner race with that of the shaft.
CAUTION: In order to fill the specified amount of air inside
the BJ boot, keep the bent angle of the drive
shaft to C° during the operation.

2004 Mitsubishi Endeavor LS
2004 SUSPENSION Rear Axle < AWD > - Endeavor

Page 2976 of 3870
Fig. 40: Aligning Mating Mark Of DOJ Inner Race

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
3. Tap the inner race with even force to press-fit into the bump of the shaft with
special tool MB990939.
>>C< Specified grease: Repair kit grease
Used amount: 90 +
/- 10
g (3.2 +
/- 0.3 oz)
CAUTION: The drive shaft joint use special grease. Do not mix
old and new or different types of grease.

2004 Mitsubishi Endeavor LS
2004 SUSPENSION Rear Axle < AWD > - Endeavor

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