2004 MITSUBISHI ENDEAVOR Service Repair Manual

Page 1897 of 3870

MITSUBISHI ENDEAVOR 2004  Service Repair Manual After applying the specified grease to the TJ case, insert the drive shaft and apply 
grease again. 
Specified grease: Repair kit grease  
Amount to use: 125 +/- 10 g (4.4 +/- 0.3 ounces)  
Fig. 43: L

Page 1898 of 3870

MITSUBISHI ENDEAVOR 2004  Service Repair Manual >>E<< TJ BOOT BAND (SMALL) < RH> /TJ BOOT BAND (LARGE) INSTALLATION < RH>Set the TJ boot bands at the specified distance in order to adjust the amount of air 
inside the TJ boot, and then tighten the

Page 1899 of 3870

MITSUBISHI ENDEAVOR 2004  Service Repair Manual BJ BOOT (RESIN BOOT) REPLACEMENTRequired Special Tool:  
MB991561: Boot Band Crimping Tool 
1. Remove the boot bands (large and small). 
2. Remove the BJ boot.  
3. Wrap a plastic tape around the shaf

Page 1900 of 3870

MITSUBISHI ENDEAVOR 2004  Service Repair Manual Fig. 45: Removing Boot Band
s 
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA. 
4. Align the center groove on the BJ boot small end with the shaft groove. 
Fig. 46: Aligning Center Groove On BJ Boot Sm

Page 1901 of 3870

MITSUBISHI ENDEAVOR 2004  Service Repair Manual Fig. 47: Turning Adjusting Bolt On Special Tool MB991561
 
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA. 
6. Position the BJ boot band (small) so that there is even clearance at either end 
(A and B)

Page 1902 of 3870

MITSUBISHI ENDEAVOR 2004  Service Repair Manual Fig. 48: Identifying BJ Boot Band (Small) End Clearance
 
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA. 
7. Use special tool MB991561 to crimp the boot band (small). 
CAUTION:
Secure the drive shaft

Page 1903 of 3870

MITSUBISHI ENDEAVOR 2004  Service Repair Manual Fig. 49: Crimping Boot Band (Small) Using Special Tool MB991561
 
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA. 
8. Check that the crimping amount (C) of the boot band is at the standard value. 
Stan

Page 1904 of 3870

MITSUBISHI ENDEAVOR 2004  Service Repair Manual Remove the BJ boot band, readjust the value of (W) in step 5 according to 
the following formula, and then repeat the operations in steps 6 and 7 
using a new BJ boot band.  
W = 5.5 mm (0.22 inch) -