Page 1417 of 3870
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA
.
REQUIRED SPECIAL TOOL
MD998054: Oil Pressure Switch Socket Wrench MD998717: Crankshaft Front Oil Seal Installer
REMOVAL SERVICE POINT << A >> OIL PAN, LOWER REMOVAL 1. Remove the lower oil pan mounting bolts.
2. Remove the lower oil pan by tapping on its side with a plastic hammer (mallet)
through a wooden plank held against it. < B > OIL PAN, UPPER REMOVAL 1. Remove the long bolts "A" shown in the illustration first.
CAUTION: Do not use a scraper or special tool to remove
the oil pan.
2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor
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Fig. 94: Identifying Long Bolt
s
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
2. Remove all other bolts.
3. Remove the oil pan.
4. Screw M10 bolts into the two bolt holes in the oil pan to break the joint and
remove the oil pan.
Fig. 95: Breaking Joint And Remove Oil Pan
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
CAUTION: Do not use a scraper or special tool to remove
the oil pan.
2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor
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<< C >> OUTER ROTOR/INNER ROTOR REMOVALMake alignment dots on the outer and inner rotors for ease of reassembly.
Fig. 96: Removing Outer Rotor/Inner Rotor
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
INSTALLATION SERVICE POINTS >>A<< INNER ROTOR/OUTER ROTOR INSTALLATION Apply engine oil to the rotors. Then install the rotors, ensuring that the alignment
dots made at disassembl
y are
properl
y ali
gned.
2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor
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Fig. 97: Installing Outer/Inner Rotor
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
>>B<< OIL PUMP CASE ASSEMBLY INSTALLATION 1. Clean the gasket mating surfaces of oil pump case and cylinder block.
2. Apply a 3 mm (0.1 inch) diameter bead of sealant (Mitsubishi Genuine Parts
number MD970389 or equivalent) to the oil pump case.
Apply sealant as indicated by the broken line in the illustration; the grooves
must be traced and the bolt holes must be surrounded with a bead of sealant.
3. Install the oil pump case assembly to the front of the cylinder block.
NOTE: Be sure to install the oil pump case quickly while the
sealant is wet (within 15 minutes).
2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor
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4. Tighten the oil pump case mounting bolts to the specified torque.
Tightening torque: 14+/-1 N.m (122+/-9 in-lb)
NOTE: After installation, keep the sealed area away from
oil and coolant for approximately one hour.
2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor
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2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor
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Fig. 98: Installing Oil Pump Case
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
>>C<< CRANKSHAFT FRONT OIL SEAL INSTALLATION 1. Install the guide of special tool MD998717 to the front end of the crankshaft.
Fig. 99: Installing Guide Of Special Tool MD998717 To Front End Of The
Crankshaft
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
2. Apply engine oil to the lip area of a new oil seal and push it in until it contacts
the oil pump case.
3. Usin
g special tool MD998717,
pres
s-fit the oil seal into the oil
pum
p case.
2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor
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Fig. 100: Installing Oil Seal Into Pump Case
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
>>D<< OIL FILTER INSTALLATION 1. Clean the installation surface of the filter bracket.
2. Apply engine oil to the O-ring of the oil filter.
3. Install the oil filter to the bracket and tighten it to the specified torque.
Tightening torque: 14+/-2 N.m (122+/-17 in-lb)
4. If no torque wrench can be used for tightening, use the following procedure.
1. Screw in the oil filter until its O-ring contacts the oil filter bracket.
2. Ti
ghten the oil filter 1 turn.
2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor