Page 2977 of 3870
Fig. 41: Filling Grease Inside Boot
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
>>D>> DOJ BOOT/DOJ BOOT BAND INSTALLATION 1. Position the DOJ outer race so that the distance between the boot bands is at
the standard value.
Standard value (A): 90 +/- 3 mm (3.5 +/- 0.1 inches)
2004 Mitsubishi Endeavor LS
2004 SUSPENSION Rear Axle < AWD > - Endeavor
Page 2978 of 3870
Fig. 42: Positioning DOJ Outer Race
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
2. Remove part of the DOJ boot from the DOJ outer race to release the air
pressure inside the boot.
DIFFERENTIAL CARRIER ASSEMBLY REMOVAL AND INSTALLATION
2004 Mitsubishi Endeavor LS
2004 SUSPENSION Rear Axle < AWD > - Endeavor
Page 2979 of 3870
Page 2980 of 3870
Fig. 44: Mating Marks On Differential Companion Flange
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
2. Suspend the removed propeller shaft from the body with a wire to prevent
bending.
INSTALLATION SERVICE POINTS >>A<< PROPELLER SHAFT INSTALLATION Align the mating marks of differential companion flange and propeller shaft
assembly. DIFFERENTIAL MOUNT BRACKET BUSHING REPLACEMENT Required Special Tools:
MB991448: Bush Remover and Installer Base
2004 Mitsubishi Endeavor LS
2004 SUSPENSION Rear Axle < AWD > - Endeavor
Page 2981 of 3870
MB991522(MB991526): Torsion Bar Bushing Remover and Installer (Installer
Guide)
1. Use special tool MB991448 to remove the bushing.
Fig. 45: Removing Bushing
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
2. Use special tool MB991526 to press-fit the bushing until the bushing outer
case end face is flush with the differential mount
bracket.
2004 Mitsubishi Endeavor LS
2004 SUSPENSION Rear Axle < AWD > - Endeavor
Page 2982 of 3870
Fig. 46: Pressing Bushing
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
DISASSEMBLY
2004 Mitsubishi Endeavor LS
2004 SUSPENSION Rear Axle < AWD > - Endeavor
Page 2983 of 3870
Fig. 47: Exploded View Differential Carrier Assembly Components
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
Required Special Tools:
MB
990909:
Wo
rkin
g Base
2004 Mitsubishi Endeavor LS
2004 SUSPENSION Rear Axle < AWD > - Endeavor
Page 2984 of 3870