Page 3001 of 3870
Fig. 63: Removing Drive Pinion Rear Bearing Outer Race
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
ASSEMBLY
2004 Mitsubishi Endeavor LS
2004 SUSPENSION Rear Axle < AWD > - Endeavor
Page 3002 of 3870
Fig. 64: Exploded View Differential Carrier Assembly Components
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
2004 Mitsubishi Endeavor LS
2004 SUSPENSION Rear Axle < AWD > - Endeavor
Page 3003 of 3870
Required Special Tools:
MB990938: Bar MB991380: Oil Seal Installer MB990936: Installer Adapter MB990934: Installer Adapter MB990901: Drive Pinion Setting Gauge Set MB991378: Drive Pinion Setting Gauge Set MB990326: Preload Socket MB990685: Torque Wrench MB990728: Bearing Installer MB990850: End Yoke Holder MB990727: Oil Seal Installer MB991367: Special Spanner MB991385: Pin
LUBRICATION AND ADHESIVE POINTS
2004 Mitsubishi Endeavor LS
2004 SUSPENSION Rear Axle < AWD > - Endeavor
Page 3004 of 3870
Fig. 65: Identifying Lubrication And Adhesive Points
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
ASSEMBLY SERVICE POINTS >>A<< OIL SEAL PRESS-FITTING Use s
pecial tools MB990938 and MB991380 to
press-fit the oil seal.
2004 Mitsubishi Endeavor LS
2004 SUSPENSION Rear Axle < AWD > - Endeavor
Page 3005 of 3870
Fig. 66: Press
-Fitting Oil Seal
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
>>B<< DRIVE PINION REAR BEARING OUTER RACE PRESS-FITTING Use special tools MB990938 and MB990936 to press-fit the drive pinion rear bearin
g outer race.
2004 Mitsubishi Endeavor LS
2004 SUSPENSION Rear Axle < AWD > - Endeavor
Page 3006 of 3870
Fig. 67: Fitting Drive Pinion Rear Bearing Outer Race
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
>>C<< DRIVE PINION FRONT BEARING OUTER RACE PRESS-FITTING Use special tools MB990938 and MB990934 to press-fit the drive pinion front bearin
g outer race.
2004 Mitsubishi Endeavor LS
2004 SUSPENSION Rear Axle < AWD > - Endeavor
Page 3007 of 3870
Fig. 68: Pressing Drive Pinion Rear Bearing Outer Race
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
>>D<< DRIVE PINION HEIGHT ADJUSTMENT
2004 Mitsubishi Endeavor LS
2004 SUSPENSION Rear Axle < AWD > - Endeavor
Page 3008 of 3870
Adjust the drive pinion height by the following procedures:
1. Apply multipurpose grease to the washer of special tool MB990903.
Fig. 69: Applying Multipurpose Grease To Washer Of Special Tool
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
2. Install special tools MB990903 (MB990901) and MB991366(MB991378),
drive pinion front and rear bearing inner races to the differential carrier as
shown in the illustration.
CAUTION: There should be no gear oil adhered to the
bearing.
2004 Mitsubishi Endeavor LS
2004 SUSPENSION Rear Axle < AWD > - Endeavor