2004 MITSUBISHI ENDEAVOR tightening bolts

Tightening torque : 34 +
/- 2 N-m (25 +
/-1 f
t-lb)
Fig. 64: Tightening Mounting Bolts Of Transfer Drive Gear Bearing

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
3. Install the low-reverse brake piston, return spring, and spring retainer into the
transaxle case.
4. Fit a new O-ring into the groove of one-way clutch inner race.
5. Check the placement of the identification notches in the one-way clutch inner
race. Install the one-way clutch inner race to the transfer drive gear bearing so
that the notches fall alon
g the A - A line.

2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor

Fig. 76: Pressure Plate Thickness Moving Amount Table

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
24. Tighten the mounting bolts of the output shaft bearing retainer to the specified
torque.
Tightening torque: 54 +/- 5 N.m (40 +/- 4 ft-lb)
CAUTION: Do not reuse the bolt, as it has had sealant
applied.

2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor

Fig. 105: Applying Bead Of Sealant

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
55. Install the rear cover, and tighten its mounting bolts to the specified torque.
Tightening torque: 23 +/- 3 N.m (17 +/- 2 ft-lb)
NOTE: After installation, keep the sealed area away from the oil
for approximately one hour.

2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor

Fig. 110: Placing Two Beads Of Solder On Underdrive Clutch Retainer

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
60. Install special tool MD998412 as shown.
61. Install the oil pump to the transaxle case.
62. Tighten the oil pump mounting bolts (six pieces) to the specified torque.
Tightening torque: 29 +/- 2 N.m (21 +/- 1 ft-lb)
NOTE: Do not install the oil pump gasket at this time.

2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor

Fig. 115: Installing Thrust Washer Number 1

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
68. Install special tool MD998412 as shown.
69. Install the new oil pump gasket on the transaxle case.
70. Install the oil pump and tighten the mounting bolts (six pieces) to the specified
torque.
Tightening torque: 29 +/- 2 N.m (21 +/- 1 ft-lb)

2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor

Fig. 122: Using Special Tools And Pressing In Differential Bearing Outer Race Into Torque Converter Housing

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
77. Install the torque converter housing to the transaxle case without applying
sealant. Tighten its mounting bolts to the specified torque.
Tightening torque: 48 +/- 6 N.m (35 +/- 4 ft-lb)
78. Loosen all the bolts, and remove the torque converter housing. Then remove
the outer race and the crushed solders.

2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor

Fig. 127: Installing Two O
-Rings

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
84. Install the torque converter housing and then tighten its 18 mounting bolts to
the specified torque.
Tightening torque: 48 +/- 6 N.m (35 +/- 4 ft-lb)

2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor

Fig. 135: Installing Valve Body And Gasket To Transaxle Case

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
95. Install the 27 valve body mounting bolts, and tighten to the specified torque.
Tightening torque: 11 +/- 1 N.m (95 +/- 8 in-lb)

2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor