Page 769 of 3870
2004 Mitsubishi Endeavor LS
2004 BRAKES Basic Brake System - Endeavor
Page 770 of 3870
Fig. 48: Using Vacuum Pump To Measuring Dimension "A"
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
2. If the protrusion amount is not within the standard value range, adjust the push
rod length by turning the push rod. Use special tool MB991568 to turn the push
rod while holdin
g the rod s
pline with an
gle-nose
pliers.
2004 Mitsubishi Endeavor LS
2004 BRAKES Basic Brake System - Endeavor
Page 771 of 3870
Fig. 49: Using Special Tool Mb991568
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
MA
STER
CYLI
NDER
2004 Mitsubishi Endeavor LS
2004 BRAKES Basic Brake System - Endeavor
Page 772 of 3870
DISASSEMBLY AND ASSEMBLY Fig. 50: Disassembling And Assembling Master Cylinder
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
DISASSEMBLY SERVICE POINT
<< A>> BRAKE MASTER CYLINDER UNION RETAINER DISASSEMBLY Remove the brake master c
ylinder union retainer while de
pressin
g the
piston.
2004 Mitsubishi Endeavor LS
2004 BRAKES Basic Brake System - Endeavor
Page 773 of 3870
Fig. 51: Disassembling Brake Master Cylinder Union Retainer
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
INSPECTION
Check the inner surface of master cylinder body for rust or pitting. Check the primary and secondary pistons for rust, scoring, wear or damage.
DISC BRAKE ASSEMBLY REMOVAL AND INSTALLATION
2004 Mitsubishi Endeavor LS
2004 BRAKES Basic Brake System - Endeavor
Page 774 of 3870
Fig. 52: Removing/Installing Disc Brake Assembly
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
INSTALLATION SERVICE POINT >>A<< BRAKE CALIPER ASSEMBLY INSTALLATION 1. In order to measure the brake drag force, measure the hub torque with the pads
removed by the following procedure. Use a spring scale to measure the hub
2004 Mitsubishi Endeavor LS
2004 BRAKES Basic Brake System - Endeavor
Page 775 of 3870
torque in the forward direction. Record hub torque with pads removed.
Fig. 53: Measuring Hub Torque Without Pads
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
2. After re-installing the caliper support to the knuckle, install the pad clips and
the pads to the caliper support.
3. Clean the piston and insert into cylinder with special tool MB990520.
4. Be careful that the piston boot does not become caught, when lowering the
caliper assembly and installing the lock pin bolt.
5. Check the brake drag force as follows.
CAUTION: Do not let any oil, grease or other contamination
get onto the friction surfaces of the pads and
brake discs.
2004 Mitsubishi Endeavor LS
2004 BRAKES Basic Brake System - Endeavor
Page 776 of 3870
1. Start the engine and hold the brake pedal down for 5 seconds. [Pedal
depression force: approximately 200 N (45 pound)]
2. Stop the engine.
3. Turn the brake disc forward 10 times.
4. Use a spring scale to measure the hub torque with pads installed in the
same direction as earlier.
5. Calculate the drag force of the disc brake [difference between hub torque
with pads installed and hub torque with pads removed].
Standard value: 68 N (15 pounds) or less
Fig. 54: Measuring Drag Force
Courtes
y of MITSUBISHI MOTOR SALES OF AMERICA
.
2004 Mitsubishi Endeavor LS
2004 BRAKES Basic Brake System - Endeavor