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Fig. 8: Placing Armature In Growler
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
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2004 STARTING & CHARGING SYSTEMS Starters - Endeavor
Page 3546 of 3870
Fig. 9: Checking Armature Coil Ground Test
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
2004 Mitsubishi Endeavor Limited
2004 STARTING & CHARGING SYSTEMS Starters - Endeavor
Page 3547 of 3870
Fig. 10: Checking Armature Coil Open Circuit
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
REMOVAL & INSTALLATION
OVERHAUL NOTE: Information is not available from manufacturer.
NOTE: To assist in overhaul use illustration. See Fig. 11
.
2004 Mitsubishi Endeavor Limited
2004 STARTING & CHARGING SYSTEMS Starters - Endeavor
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Fig. 11: Exploded View of Starter
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
STARTER Disassembly (Snap & Stop Ring) 1. Press a lon
g socket wrench of a
ppropriate size to
the sto
p rin
g. Then ta
p the
2004 Mitsubishi Endeavor Limited
2004 STARTING & CHARGING SYSTEMS Starters - Endeavor
Page 3549 of 3870
socket wrench to remove the stop ring to the pinion gear side. See Fig. 12
.
2. After removing the snap ring (by using snap-ring pliers), remove the stop ring
and the overrunning clutch. See Fig. 13
.
Fig. 12: Removing Stop Ring
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2004 Mitsubishi Endeavor Limited
2004 STARTING & CHARGING SYSTEMS Starters - Endeavor
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Fig. 13: Removing Snap Ring
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA
Cleaning Overrunning clutch is pre-lubricated at the factory and solvent will wash lubrication
from clutch. The drive unit may be cleaned with a brush moistened with cleaning
solvent and wiped dry with a cloth. Reassembl
y (Sna
p & Sto
p Rin
g)
CAUTION: Do not immerse drive unit and parts in cleaning
solvent. Immersing the yoke and field coil assembly
and/or armature will damage insulation. Wipe these
parts with a cloth only.
2004 Mitsubishi Endeavor Limited
2004 STARTING & CHARGING SYSTEMS Starters - Endeavor
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Using a suitable pulling tool, pull the overrunning clutch stop ring over the snap
ring. See Fig. 14
.
Fig. 14: Installing Stop Ring & Snap Ring
Courtesy of MITSUBISHI MOTORS SALES OF AMERICA
STARTER SPECIFICATIONS STARTER SPECIFICATIONS Application
In. (mm)
Commutator RunoutStandard
.002" (0.5 mm)
Limit
.004" (.1 mm)
Commutator DiameterStandard
1.16" (29.4 mm)
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TORQUE SPECIFICATIONS TORQUE SPECIFICATIONS WIRING DIAGRAMS For starting system wiring diagram see STARTING/CHARGING in appropriate
SYSTEM WIRING DIAGRAMS article in ELECTRICAL.
Limit
1.13" (28.8 mm)
Commutator Undercut (Mica) DepthStandard
.20" (.5 mm)
Limit
0.08" (.2 mm)
Brush Length
.28" (7.0 mm)
Pinion Gap
0.2-0.7" (.5-2.0 mm)
Application
Ft. Lbs. (N.m)
Starter Mounting Bolt
21-25 (27-33)
Starter Connector Bolt
21-25 (27-33)
INCH Lbs. (N.m)
Starter Cover Bolt
35-53 (4-6)
Starter Cover Nut
35-53 (4-6)
Starter Cable Nut
80-124 (9-14)
2004 Mitsubishi Endeavor Limited
2004 STARTING & CHARGING SYSTEMS Starters - Endeavor