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Coming Free
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
INSTALLATION SERVICE POINTS >>A<< CAMSHAFT INSTALLATION 1. Apply engine oil to the camshaft journals and cams and then install the
camshafts.
Fig. 55: Identifying Left And Right Camshaft
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
CAUTION: Use care to prevent confusion of the right and left
bank camshafts.
NOTE: The camshaft with a longer overall length is for the left
bank.
2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor
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2. Check to see that the dowel pin of the camshaft is located at the position
shown.
Fig. 56: Checking Dowel Pin Position Of Camshaft
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
>>B<< LASH ADJUSTER INSTALLATION Fit the lash adjuster onto the rocker arm without allowing diesel fuel to spill out. Fit
special tool MD998443 to prevent the lash adjuster coming from free and falling to
the floor.
CAUTION: If the lash adjuster is re-used, clean the lash adjuster.
(Refer to LASH ADJUSTER INSPECTION
.)
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Fig. 57: Fitting Special Tool MD998443 To Lash Adjuster
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
>>C<< ROCKER ARMS AND SHAFT INSTALLATION 1. Position the end with the larger chamfer at the right on the front bank, and at
the left on the rear bank.
2. Position the side with the oil holes on the lower side
(cylinder head side
).
NOTE: The side with the four bolt holes is on the intake side.
2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor
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Fig. 58: Positioning Oil Holes Of Rocker Arm And Shaft
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
>>D<< CAMSHAFT OIL SEAL INSTALLATION Use s
pecial tools MD998713 and MB991559 to install the camshaft oil seal.
2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor
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Fig. 59: Installing The Camshaft Oil Seal
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
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Fig. 60: Identifying Special Tools MD998713 And MB991559
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INSPECTION ROCKER ARM SHAFT Check the rocker arm mounting areas of the rocker arm shafts for wear or damage.
Replace as necessary. ROCKER ARM 1. Check the roller surface and replace the rocker arm if recesses, damage or heat
seizure is observed.
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Fig. 61: Checking Roller Surface Rocker Arm
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
2. Check roller rotation and replace the rocker arm if uneven rotation or roller
backlash of the roller is observed.
3. Check the inside diameter and replace the rocker arm if damage or seizure is
observed.
CAMSHAFT 1. Check the camshaft bearing journals for damage and binding. If the journals
are binding, check the cylinder head for damage. Also check the cylinder head
for clogged oil holes.
2. Check the tooth surface of the distributor drive gear teeth of the camshaft and
replace if abnormal wear is evident.
3. Check the cam surface for abnormal wear and damage and replace if necessary.
Also measure the cam height and replace if out of minimum limit.
Standard value:
Intake 37.39 mm (1.472 inches)
Exhaust 37.14 mm (1.462 inches)
Minimum limit:
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Intake 36.89 mm (1.452 inches)
Exhaust 36.64 mm (1.443 inches)
Fig. 62: Measuring Cam
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
CAUTION:
The lash adjusters are precision-engineered
mechanisms. Do not allow them to become
contaminated by dirt or other foreign
substances. Do not attempt to disassemble the lash
adjusters. Use only fresh diesel fuel to clean the lash
2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor