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Fig. 29: Removing/Installing Engine (2 Of 3)
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
2004 Mitsubishi Endeavor Limited
2004 ENGINE Engine - Endeavor
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Fig. 30: Removing/Installing Engine (3 Of 3)
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
Required Special Tools:
MB991454: Engine Hanger Balancer MB991895: Engine Hanger MB991928: En
gine Han
ger
2004 Mitsubishi Endeavor Limited
2004 ENGINE Engine - Endeavor
Page 1539 of 3870
REMOVAL SERVICE POINTS << A >> FUEL MAIN PIPE DISCONNECTION 1. Remove the stopper.
Fig. 31: Removing Stopper
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
2. Remove the fuel main pipe while the retainer is pulled up.
CAUTION: Do not bend the resin fuel high-pressure hose.
NOTE: If the retainer is removed, install it after removing the fuel
main pipe.
2004 Mitsubishi Endeavor Limited
2004 ENGINE Engine - Endeavor
Page 1540 of 3870
Fig. 32: Pulling Retainer
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
<< B >> RESERVIOR ASSEMBLY REMOVAL Remove the reservoir assembly from the body with the hose attached. << C >>A/C COMPRESSOR ASSEMBLY REMOVAL Remove the compressor from the compressor bracket with the hose still attached. NOTE: Place the removed reservoir assembly in a place where it
will not be a hindrance when removing and installing the
engine assembly, and secure it with a cord or wire.
NOTE: Place the removed A/C compressor where it will not be a
hindrance when removing and installing the engine
2004 Mitsubishi Endeavor Limited
2004 ENGINE Engine - Endeavor
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<< D >>POWER STEERING OIL PUMP REMOVAL Remove the power steering oil pump from the engine with the hose attached. << E >>ENGINE MOUNT REMOVAL 1. Support the engine with a garage jack.
Fig. 33: Supporting Engine
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
assembly, and secure it with a cord or wire.
NOTE: Place the removed power steering oil pump in a place
where it will not be a hindrance when removing and
installing the engine assembly, and secure it with a cord or
wire.
2004 Mitsubishi Endeavor Limited
2004 ENGINE Engine - Endeavor
Page 1542 of 3870
2. < Engine hanger MB991895 is used > Remove special tool MB991895.
3. < Engine hanger MB991928 is used > Remove special tool MB991928.
Fig. 34: Removing Special Tool MB991928
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
4. Hold the en
gine assembl
y with a chain block, etc.
2004 Mitsubishi Endeavor Limited
2004 ENGINE Engine - Endeavor
Page 1543 of 3870
Fig. 35: Holding Engine Assembly With A Chain Block
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
5. Place a garage jack against the engine oil pan with a piece of wood in between
so that the weight of the engine and transaxle assembly is no longer being
applied to the engine mount.
6. Loosen the engine mount mounting nuts and bolts, and remove the engine
mount.
<< F >>ENGINE ASSEMBLY REMOVAL After checking that all cables, hoses and wiring harness connectors and so on are
disconnected from the engine, lift the chain block slowly to remove the engine
assembly upward from the engine compartment. INSTALLATION SERVICE POINTS >>A<< ENGINE ASSEMBLY INSTALLATION
2004 Mitsubishi Endeavor Limited
2004 ENGINE Engine - Endeavor
Page 1544 of 3870
Install the engine assembly, being careful not to pinch the cables, hoses or wiring
harness connectors.
Fig. 36: Installing Engine Assembly
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
>>B<< ENGINE MOUNT INSTALLATION 1. Place a garage jack against the engine oil pan with a piece of wood in between,
and install the engine mount while adjusting the position of the engine.
2. Support the engine assembly with a garage jack.
3. Remove the chain block.
4. < Engine hanger MB991895 is used >
1. Set special tool MB991895 to the front fender assembling bolts (A and B)
and
(C and D
) as shown.
2004 Mitsubishi Endeavor Limited
2004 ENGINE Engine - Endeavor