Page 785 of 3870
Place a piece of wood, etc. against the caliper body as shown. Blow compressed air
through the brake hose connection hole to remove the piston boot and piston.
Fig. 62: Removing Piston Boot/Caliper Piston
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
<< B>> PISTON SEAL REMOVAL
piston will pop out if a force of air is applied
suddenly.
CAUTION: Do not use a flat-tipped screwdriver or similar tool to
2004 Mitsubishi Endeavor LS
2004 BRAKES Basic Brake System - Endeavor
Page 786 of 3870
1. Remove the piston seal with your finger tip.
2. Clean piston surface and inner cylinder with alcohol or brake fluid DOT 3 or
DOT 4.
Fig. 63: Removing Piston Seal
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
ASSEMBLY SERVICE POINT >>A<< REAR BRAKE PIN INSTALLATION
remove piston seal. These may damage the inner
side of the cylinder.
2004 Mitsubishi Endeavor LS
2004 BRAKES Basic Brake System - Endeavor
Page 787 of 3870
Attach a guide pin (with "g" on the bolt head) at the bleeder nipple side of the
caliper body and a lock pin (with "l" on the bolt head) at the opposite side. INSPECTION
Check the cylinder for wear, damage or rust. Check the piston surface for wear, damage or rust. Check the caliper body or sleeve for wear. Check the pad for damage or adhesion of grease, check the backing metal for
damage.
PAD WEAR CHECK 1. Measure thickness at the thinnest and most worn area of the pad.
Standard value: 10 mm (0.39 inch)
Minimum limit: 2.0 mm (0.08 inch)
WARNING:
Always replace both brake pads on each wheel
as a set (both front wheels or both rear wheels).
Failure to do so will result in uneven braking,
which may cause unreliable brake operation. If there is significant difference in the thickness
of the pads on the left and right sides, check the
sliding condition of the piston and slide pins.
2004 Mitsubishi Endeavor LS
2004 BRAKES Basic Brake System - Endeavor
Page 788 of 3870
Fig. 64: Checking Pad Wear
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
2. Replace the pad assembly if pad thickness is less than the limit value.
SPECIFICATIONS FASTENER TIGHTENING SPECIFICATIONS
2004 Mitsubishi Endeavor LS
2004 BRAKES Basic Brake System - Endeavor
Page 789 of 3870
Fig. 65: Fastener Tightening Specifications
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
GENERAL SPECIFICATIONS Fig. 66: General Specifications (1 Of 2)
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
2004 Mitsubishi Endeavor LS
2004 BRAKES Basic Brake System - Endeavor
Page 790 of 3870
Fig. 67: General Specifications (2 Of 2)
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
SERVICE SPECIFICATIONS Fig. 68: Service Specifications
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
2004 Mitsubishi Endeavor LS
2004 BRAKES Basic Brake System - Endeavor
Page 791 of 3870
LUBRICANTS Fig. 69: Lubricants Specification
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
2004 Mitsubishi Endeavor LS
2004 BRAKES Basic Brake System - Endeavor
Page 792 of 3870

2004 ENGINE COOLING
Electric Cooling Fans - Endeavor
DESCRIPTION & OPERATION The fan control module is powered from fusible link No. 2. See Fig. 1
. The PCM
judges the required revolution speed of radiator fan motor and condenser fan motor
using input signals transmitted from the A/C switch, automatic compressor
controller, vehicle speed sensor and engine coolant temperature sensor. The PCM
activates the fan control module to drive the radiator fan motor and condenser fan
motor. COMPONENT LOCATIONS COMPONENT LOCATIONS Component
Location
Condenser Fan
(1) Behind Radiator
Fan Control Module
(1) Integrated With Radiator Fan Motor
Fan Control Relay
In Engine Compartment Fuse/Relay
Box
Fusible Link No. 2
(2) In Engine Compartment Fuse/Relay
Box
Multi-Port Fuel Injection (MFI) Relay
In Engine Compartment Fuse/Relay
Box
Radiator Fan
(1) Behind Radiator
(1)
See Fig. 13
.
(2)
See Fig. 1
.
2004 Mitsubishi Endeavor Limited
2004 ENGINE COOLING Electric Cooling Fans - Endeavor
2004 Mitsubishi Endeavor Limited
2004 ENGINE COOLING Electric Cooling Fans - Endeavor