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Fig. 18: Removing Timing Belt
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
< > CAMSHAFT SPROCKET REMOVAL 1. While holding the camshaft sprocket with special tools MB990767 and
MD998715, loosen the camshaft sprocket bolt.
2. Remove the camshaft s
procket.
2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor
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Fig. 19: Removing Camshaft Sprocket
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
INSTALLATION SERVICE POINT >>A<< CAMSHAFT SPROCKET INSTALLATION 1. Fit the camshaft sprocket to the front end of the camshaft.
2. While holding the camshaft sprocket with special tools MB990767 and
MD998715, tighten the camshaft sprocket bolt.
Tightening torque: 88+/-10 N.m (65+/-7ft-lb)
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Fig. 20: Installing Camshaft Sprocekt
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
>>B<< CRANKSHAFT SENSING BLADE/CRANKSHAFT SPACER/CRANKSHAFT SPROCKET INSTALLATION 1. Clean the hole in the crankshaft sprocket.
2. Clean and degrease the mating surfaces of the crankshaft sprocket, sensing
blade, and spacer.
NOTE: Degreasing is necessary to prevent decrease in friction
on the mating surfaces.
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Fig. 21: Cleaning Degrease Mating Surfaces Of The Crankshaft Sprocket, Sensing Blade, And Spacer
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
3. Align the location of pin and pin hole, and then apply equal force in the
direction of the arrow.
CAUTION: Do not bend the sensing blade when installing
sprocket.
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Fig. 22: Aligning The Location Of Pin And Pin Hole
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
4. Install the crankshaft sprocket to the crankshaft.
>>C<< AUTO-TENSIONER INSTALLATION If the auto-tensioner rod is fully extended, reset it as follows:
1. Clamp the auto-tensioner in the vise with soft jaws.
2. Push in the rod little b
y little with the vise until set hole A in the rod is ali
gned
2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor
Page 1342 of 3870
with hole B in the cylinder.
Fig. 23: Installing Auto
-Tensioner
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
3. Insert a wire [1.4 mm (0.055 inch) in diameter] into the set holes. This auto-
tensioner setting wire will be used during timing belt alignment.
4. Unclamp the auto-tensioner from the vise.
>>D<< TIMING BELT INSTALLATION
CAUTION: Do not turn the camshaft when the piston in No. 1
cylinder is at top dead center on the compression
stroke. Doing so can cause the lifted valve to hit
against the piston, damaging parts.
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1. Install special tool MD998769 and the crankshaft pulley washer, and then
tighten the crankshaft bolt.
2. Align the timing mark on the crankshaft sprocket with the timing mark on the
oil pump case, and then rotate the sprocket three teeth counterclockwise.
Fig. 24: Aligning The Timing Mark On Crankshaft Sprocket & Timing
Mark On Oil Pump Case
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
3. Align the timing mark on the left bank camshaft sprocket with the timing mark
on the rocker cover.
4. Align the timing mark on the right bank camshaft sprocket with the timing
mark on the rocker cover.
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Fig. 25: Align The Timing Mark On The Right Bank Camshaft Sprocket With Timing Mark On Rocker Cover
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
5. Align the timing mark on the crankshaft sprocket with the timing mark on the
oil pump case.
6. Install the timing belt on each sprocket and pulley in the following sequence.
Do not leave the belt slack between each sprocket and pulley.
1. Crankshaft sprocket
2. Idler pulley
3. Left bank camshaft sprocket
4. Water pump pulley
5. Right bank camshaft sprocket
6. Tensioner
pulle
y
2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor