Page 1345 of 3870
Fig. 26: Install The Timing Belt On Each Sprocket And Pulley
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
7. Install special tool MD998767 to the tensioner pulley. While pushing the
pulley lightly against the belt using the special tool, tighten the flange bolt.
Tightening torque: 48+/-6 N.m (35+/-4 ft-lb)
2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor
Page 1346 of 3870
Fig. 27: Install Special Tool MD998767 To The Tensioner Pulley
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor
Page 1347 of 3870
Fig. 28: Identifying Parts Of Engine Overhaul Timing Belt
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
8. Check to see that the timin
g marks of all the s
prockets are in ali
gnment.
2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor
Page 1348 of 3870
Fig. 29: Checking Timing Marks Of All The Sprockets Are In Alignment
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
9. Rotate the crankshaft a quarter turn counterclockwise. Then rotate it back
clockwise to verify that all the timing marks are aligned.
10. Loosen the flange bolt securing the tensioner pulley, and then mount special
tool MD998767 and a torque wrench on the tensioner pulley.
11. Torque it to 4.4 N.m (39 in-lb) with the torque wrench.
12. While holding the tensioner pulley in position, tighten the flange bolt to the
specified torque.
Ti
ghtenin
g tor
que: 48+
/-6 N.m (35+
/-4 f
t-lb)
2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor
Page 1349 of 3870
Fig. 30: Holding The Tensioner Pulley In Position, Tighten The Flange Bolt
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
13. Rotate the crankshaft two turns clockwise and leave it alone for approximately
five minutes.
14. Check to see whether the metal wire inserted when the auto-tensioner was
installed can be removed without any resistance.
If the metal wire can be removed without any resistance, it means that the belt
has a proper tension. Therefore, remove the metal wire. In this condition, check
that the rod protrusion of the auto-tensioner is within the standard value.
Standard value: 4.8 - 6.0 mm (0.19 - 0.24 inch)
2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor
Page 1350 of 3870
Fig. 31: Checking Auto
-Tensioner Was Can Be Removed Without
Resistance
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
15. If the metal wire offers resistance when removed, repeat the previous steps 10
through 13 until proper belt tension is obtained.
>>E<< ENGINE SUPPORT BRACKET, RIGHT INSTALLATION The mounting bolts of the right engine support bracket must be tightened in the
order shown in the illustration.
Tightening torque: 45+/-5 N.m (34+/-3 ft-lb)
Bolt length
85 mm
(33.5 inch
) - Bolt
3
2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor
Page 1351 of 3870
95 mm (37.4 inch) - Bolt 2, 4
100 mm (39.4 inch) - Bolt 1
2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor
Page 1352 of 3870
Fig. 32: Installing Right Engine Support Bracket
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor