Page 1905 of 3870
10. Fill the inside of the boot with the specified amount of the specified grease.
Specified grease: Repair kit grease
Amount to use: < FWD>: 165 +/- 10 g (5.8 +/- 0.3 ounces)
Amount to use: < AWD>: 95 +/- 10 g (3.4 +/- 0.3 ounces)
11. Align the center groove on the BJ boot big end with the BJ case groove.
Fig. 51: Aligning Center Groove On BJ Boot Big End With BJ Case
Groove
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
12. Follow the same
procedure as in ste
p 5 to ad
just the size of the o
penin
g (W) on mix old and new or different types of grease.
2004 Mitsubishi Endeavor LS
2004 DRIVELINE/AXLES Front Axle Hub & Axle Shafts - Endeavor
Page 1906 of 3870
special tool MB991561 so that it is at the standard value.
Standard value (W): 2.9 mm (0.11 inch)
13. Position the BJ boot band (large) so that there is even clearance at either end
(D and E).
Fig. 52: Identifying BJ Boot Band (Large) End Clearance
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
14. Use special tool MB991561 to crimp the BJ boot band (large) in the same way
as in step 7 .
15. Check that the crim
ping amount
(F) of the boot ban
dis at the standard value.
2004 Mitsubishi Endeavor LS
2004 DRIVELINE/AXLES Front Axle Hub & Axle Shafts - Endeavor
Page 1907 of 3870
Standard value (F): 2.4 - 2.8 mm (0.10 - 0.11 inch)
< If the crimping amount is larger than 2.8 mm (0.11 inch)>
Readjust the value of (W) in step 12 according to the following formula,
and then repeat the operation in step 14.
W = 5.8 mm (0.23 inch) - F
Example: If F = 2.9 mm (0.11 inch), then W = 2.9 mm (0.11 inch).
< If the crimping amount is smaller than 2.4 mm (0.10 inch)>
Remove the BJ boot band, readjust the value of (W) in step 12 according
to the following formula, and then repeat the operations in steps 13 and 14
using a new BJ boot band.
W = 5.8 mm (0.23 inch) - F
Example: If F = 2.3 mm (0.09 inch), then W = 3.5 mm (0.14 inch).
2004 Mitsubishi Endeavor LS
2004 DRIVELINE/AXLES Front Axle Hub & Axle Shafts - Endeavor
Page 1908 of 3870
Fig. 53: Identifying Crimping Amount Of Boot Band
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
16. Check that the boot band is not sticking out past the place where it has been
installed. If the boot band is sticking out, remove it and then repeat steps 13 to
15, using a new boot band.
SPECIFICATIONS FASTENER TIGHTENING SPECIFICATIONS
2004 Mitsubishi Endeavor LS
2004 DRIVELINE/AXLES Front Axle Hub & Axle Shafts - Endeavor
Page 1909 of 3870
Fig. 54: Fastener Tightening Specifications
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
GENERAL SPECIFICATIONS Fig. 55: General Specifications
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
SERVICE SPECIFICATIONS Fig. 56: Service Specifications
2004 Mitsubishi Endeavor LS
2004 DRIVELINE/AXLES Front Axle Hub & Axle Shafts - Endeavor
Page 1910 of 3870
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA
.
LUBRICANTS Fig. 57: Lubricant Specifications
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
2004 Mitsubishi Endeavor LS
2004 DRIVELINE/AXLES Front Axle Hub & Axle Shafts - Endeavor
Page 1911 of 3870
2004 DRIVE AXLES
Axle Shafts - Front - Endeavor
DESCRIPTION The axle shafts consist Birfield Joint (BJ)-Pillow Tripod Joint (PTJ), Birfield Joint
(BJ)-Double Offset Joint (DOJ), and Birfield Joint (BJ)-Tripod Joint (TJ) Constant
Velocity (CV) joints with solid metal shafts. Due to the use of the inner shaft and
bracket assembly, the right and left drive shafts are approximately the same length.
This reduces noise, vibration, and torque steer. LUBRICATION AWD For lubrication
points, see Fig. 1
or Fig. 2
.
2004 Mitsubishi Endeavor LS
2004 DRIVE AXLES Axle Shafts - Front - Endeavor
2004 Mitsubishi Endeavor LS
2004 DRIVE AXLES Axle Shafts - Front - Endeavor
Page 1912 of 3870
Fig. 1: Identifying Lubrication Points (AWD
- Left Hand Axle Shaft)
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
2004 Mitsubishi Endeavor LS
2004 DRIVE AXLES Axle Shafts - Front - Endeavor