2004 MITSUBISHI ENDEAVOR Ac removal

If the engine is started using a booster cable when the battery is completely flat, and
the vehicle is then driven without waiting for the battery to be recharged, the engine
may misfire and it may not be possible to drive the vehicle. This is because the ABS
consumes a large amount of current when carrying out its initial checks. If this
happens, recharge the battery fully. HYDRAULIC UNIT REMOVAL AND INSTALLATION
with the ABS-ECU connector disconnected or with
the ABS not operating for any other reason.
NOTE:
The ABS-ECU is integrated in the hydraulic unit. For vehicles with ASC, refer to HYDRAULIC UNIT
.

2004 Mitsubishi Endeavor LS
2004 BRAKES Anti-Lock Braking System (ABS) - Endeavor

Fig. 154: Removing & Installing Hydraulic Unit

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
REMOVAL SERVICE POINTS << A>> ABS-ECU HARNESS CONNECTOR DISCONNECTION Move the lock lever of the ABS-ECU connector as shown in the illustration, and
then disconnect the harness connector.
2004 Mitsubishi Endeavor LS
2004 BRAKES Anti-Lock Braking System (ABS) - Endeavor

Fig. 155: Moving Lock Lever Of ABS
-ECU Connector

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
<< B>>BRAKE MODULATOR HYDRAULIC UNIT (HYDRAULIC UNIT AND ABS-ECU) REMOVAL Remove the hydraulic unit as shown, taking care not to damage surrounding
com
ponents such as the flexible suction hose.WARNING:The hydraulic unit is heavy. Use care when
removing it.
CAUTION:
The hydraulic unit cannot be disassembled.
Never loosen its nuts or bolts. Do not drop or shock the hydraulic unit. Do not turn the hydraulic unit upside down or lay
it on its side.

2004 Mitsubishi Endeavor LS
2004 BRAKES Anti-Lock Braking System (ABS) - Endeavor

Fig. 157: Identifying Brake Tube Connection

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
WHEEL SPEED SENSOR REMOVAL AND INSTALLATION
2004 Mitsubishi Endeavor LS
2004 BRAKES Anti-Lock Braking System (ABS) - Endeavor

Fig. 158: Removing & Installing Wheel Speed Sensor

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
Fig. 159: Wheel Speed Sensor Removal & Installation Legend

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.

2004 Mitsubishi Endeavor LS
2004 BRAKES Anti-Lock Braking System (ABS) - Endeavor

REMOVAL SERVICE POINT << A>> FRONT ABS SENSOR/REAR ABS SENSOR REMOVAL
CAUTION: Be careful when handling the projection at the tip of
the ABS sensor and the toothed edge of the ABS
rotor so as not to damage them by contacting other
parts.

2004 Mitsubishi Endeavor LS
2004 BRAKES Anti-Lock Braking System (ABS) - Endeavor

with a new one if a problem is found.
TOOTHED ABS ROTOR CHECK Check whether the ABS rotor teeth are broken or deformed. Replace the BJ
assembly of the drive shaft, or the rear hub assembly, respectively, if the teeth are
damaged or deformed.
Fig. 163: Locating Tooth ABS Rotor

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
G-SENSOR REMOVAL AND INSTALLATION NOTE: When checking for cable damage, remove the cable clamp
part from the body and then gently bend and pull the cable
near the clamp.
CAUTION: Do not drop or apply a shock on the G-sensor.

2004 Mitsubishi Endeavor LS
2004 BRAKES Anti-Lock Braking System (ABS) - Endeavor

length. Strip insulation from ends of wires. Connect wires at one end of harness
to clockspring connector stripped wires and cover connections with insulating
tape. Temporarily wrap other end of harness wires together to prevent
unexpected air bag deployment.
7. Stretch deployment harness as far away from vehicle as possible. Roll up
vehicle windows to lessen deployment noise and cover vehicle with car cover,
in case glass should shatter during deployment. Ensure area is clear of people.
Untwist deployment harness wire ends. Touch wire ends to 12 volt battery
terminals to deploy driver-side air bag module.
8. Repeat procedure for remaining air bag modules and seat belt pretensioners.
Use SRS Air Bag Adapter Harness (MB686560) for passenger-side and side
impact air bag modules. Use SRS Adapter Harness (MR991885) for seat belt
pretensioners. If any component fails to deploy, stay away from vehicle and
contact manufacturer for further instructions. Allow 30 minutes for air bag
modules to cool.
Off-vehicle Deployment 1. Before proceeding, see
AIR BAG SAFETY PRECAUTIONS
. Turn ignition
switch to LOCK position. Disconnect negative battery cable. Shield cable end.
Wait at least 60 seconds before continuing. Disconnect positive battery cable.
Remove battery from vehicle.
2. Fabricate a deployment harness using two wires at least 20 feet (6.1 m) in
length. Strip insulation from ends of wires. Twist together one end of wires
temporarily. Remove driver-side air bag module. See
DRIVER
-SIDE AIR
BAG MODULE & CLOCKSPRING
under REMOVAL &
INSTALLATION. Place driver-side air bag module on surface face up. Touch
vehicle body with bare hands to discharge static electricity from body. Cut
driver-side air bag module connector from pigtail leads. Strip insulation from
ends of
pigtail wires. Attach remainin
g ends of de
ployment harness to
pigtail NOTE: Driver-side and passenger-side air bag modules will be
either single-stage or dual-stage. Consult wiring
diagrams to ensure correct wires are cut and spliced
prior to deployment. See WIRING DIAGRAMS
.

2004 Mitsubishi Endeavor Limited
2004 ACCESSORIES/SAFETY EQUIPMENT Mitsubishi - Air Bag Restraint Systems