2004 MITSUBISHI ENDEAVOR Service Repair Manual

Page 2937 of 3870

MITSUBISHI ENDEAVOR 2004  Service Repair Manual Fig. 6: Checking Gear Oil Level
 
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA. 
Q: Is the gear oil level more than 8 mm (0.3 inch) below the bottom of the 
filler plug hole?  
YES: Check the oil lea

Page 2938 of 3870

MITSUBISHI ENDEAVOR 2004  Service Repair Manual to-10°F): SAE 80W, 80W-90, Below-34°C (-30°F): SAE 75W. Then go to 
Step 3 .  
NO: Go to Step 2.  
STEP 2. Check for excessive gear backlash (Refer to DISASSEMBLY
 ). 
Q: Is the gear backlash corre

Page 2939 of 3870

MITSUBISHI ENDEAVOR 2004  Service Repair Manual Fig. 7: Checking Gear Oil Level
 
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA. 
Q: Is the gear oil level more than 8 mm (0.3 inch) below the bottom of the 
filler plug hole?  
YES: Refill Hypoid gea

Page 2940 of 3870

MITSUBISHI ENDEAVOR 2004  Service Repair Manual NO: Go to Step 4.  
STEP 4. Retest the system. 
Q: Is there oil leakage?  
YES: Start over at Step 1.  
NO: The procedure is complete.  
SPECIAL TOOLS  
2004 Mitsubishi Endeavor LS 
2004 SUSPENSION Re

Page 2941 of 3870

MITSUBISHI ENDEAVOR 2004  Service Repair Manual Fig. 8: Identifying Special Tools (1 Of 4)
 
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
 
2004 Mitsubishi Endeavor LS 
2004 SUSPENSION Rear Axle < AWD > - Endeavor

Page 2942 of 3870

MITSUBISHI ENDEAVOR 2004  Service Repair Manual Fig. 9: Identifying Special Tools (2 Of 4)
 
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
 
2004 Mitsubishi Endeavor LS 
2004 SUSPENSION Rear Axle < AWD > - Endeavor

Page 2943 of 3870

MITSUBISHI ENDEAVOR 2004  Service Repair Manual Fig. 10: Identifying Special Tools (3 Of 4)
 
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
 
2004 Mitsubishi Endeavor LS 
2004 SUSPENSION Rear Axle < AWD > - Endeavor

Page 2944 of 3870

MITSUBISHI ENDEAVOR 2004  Service Repair Manual Fig. 11: Identifying Special Tools (4 Of 4)
 
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA. 
ON-VEHICLE SERVICE REAR AXLE TOTAL BACKLASH CHECK 1. Park the vehicle on a flat, level surface.  
2. Place