2004 MITSUBISHI ENDEAVOR Service Repair Manual

Page 1385 of 3870

MITSUBISHI ENDEAVOR 2004  Service Repair Manual 1. Prepare three containers and approximately 5 DM< SD >3< /SD > (30.5 quart) 
of diesel fuel. Into each container, pour enough diesel fuel to completely cover 
a lash adjuster when it is standing upr

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MITSUBISHI ENDEAVOR 2004  Service Repair Manual Fig. 64: Cleaning Lash Adjuster Outside Surface
 
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA. 
3. While gently pushing down the internal steel ball using wire [0.5 mm (0.020 
inch) in diameter] or

Page 1387 of 3870

MITSUBISHI ENDEAVOR 2004  Service Repair Manual Fig. 65: Replacing Lash Adjuster
 
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA. 
4. Remove the lash adjuster from the container. Then, push down the steel ball 
gentl
y and 
push the 
plun
ger to el

Page 1388 of 3870

MITSUBISHI ENDEAVOR 2004  Service Repair Manual Fig. 66: Eliminating Diesel Fuel From The Pressure Chamber
 
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA. 
5. Place the lash adjuster in container B. Then, gently push down the internal steel 
ball

Page 1389 of 3870

MITSUBISHI ENDEAVOR 2004  Service Repair Manual Fig. 67: Using Special Tool MD998442
 
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA. 
6. Remove the lash adjuster from the container. Then, push down the steel ball 
gentl
y and 
push the 
plun
ger t

Page 1390 of 3870

MITSUBISHI ENDEAVOR 2004  Service Repair Manual Fig. 68: Pushing Down The Steel Ball And Plunger To Eliminate Diesel
 
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA. 
7. Place the lash adjuster in container C. Then, gently push down the internal st

Page 1391 of 3870

MITSUBISHI ENDEAVOR 2004  Service Repair Manual Fig. 69: Placing Lash Adjuster In Container C
 
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA. 
8. Stand the lash adjuster with its plunger at the top, then push the plunger 
downward firmly until it

Page 1392 of 3870

MITSUBISHI ENDEAVOR 2004  Service Repair Manual Fig. 70: Pushing Plunger Downward To Fill Fuel
 
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA. 
9. Remove the lash adjuster from the container, then stand the lash adjuster with 
its plunger at the t