Page 1361 of 3870
Fig. 40: Removing/Installing Intake Manifold And Fuel Parts
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
< FROM JANUARY 2004 >
2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor
Page 1362 of 3870
Fig. 41: Removing/Installing Intake Manifold And Fuel Parts (2 Of 2)
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
INSTALLATION SERVICE POINTS
>>A<< INTAKE MANIFOLD INSTALLATION 1. Ti
ghten the nuts "R" to 6.5+
/-1.5 N.m
(57+
/-13 i
n-lb
).
2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor
Page 1363 of 3870
Fig. 42: Installing Intake Manifold
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
2. Tighten the nuts "L" to the specified torque.
Tightening torque: 22+/-1 N.m (16+/-1 ft-lb)
3. Tighten the nuts "R" to the specified torque.
Tightening torque: 22+/-1 N.m (16+/-1 ft-lb)
4. Tighten the nuts "L" to the specified torque.
Tightening torque: 22+/-1 N.m (16+/-1 ft-lb)
5. Ti
ghten the nuts "R" to the s
pecified tor
que.
2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor
Page 1364 of 3870
Tightening torque: 22+/-1 N.m (16+/-1 ft-lb)
>>B<< INJECTOR INSTALLATION 1. Apply clean engine oil to the O-ring.
2. Insert the injector into the fuel rail.
Fig. 43: Installing Injector
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
3. Make sure the injector rotates smoothly. If not, remove the injector to check
the O-ring for damage, and replace the O-ring if necessary. Then reinsert the
injector and check that it rotates smoothly.
4. Confirm the
protrusion of in
jector is at center. I
f not
, rotate the in
jector fo
r
CAUTION: Use care not to let engine oil enter the fuel rail.
2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor
Page 1365 of 3870
protrusion to be center.
Fig. 44: Checking Protrusion Of Injector
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
>>C<< INJECTOR AND FUEL RAIL INSTALLATION 1. Apply clean engine oil to the O-ring.
2. Insert the fuel pressure regulator into the fuel rail.
3. Make sure the regulator rotates smoothly. If not, remove the fuel pressure
regulator to check the O-ring for damage, and replace the O-ring if necessary.
Then reinsert the fuel pressure regulator and chec
k that it rotates smoothly.
CAUTION: Do not let engine oil enter the fuel rail.
2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor
Page 1366 of 3870
4. Tighten the two bolts to the specified torque.
Tightening torque: 9.0+/-1.0 N.m (80+/-9 in-lb) WATER PUMP & WATER HOSE REMOVAL AND INSTALLATION
2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor
Page 1367 of 3870
Fig. 45: Removing/Installing Water Pump And Water Hose
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
INSTALLATION SERVICE POINTS >>A<< O-RING AND WATER INLET PIPE INSTALLATION 1. Attach a new O-rin
g to each end of the water inlet
pipe.
CAUTION: Keep the O-ring free of oil or grease.
2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor
Page 1368 of 3870
Fig. 46: Identifying Water Inlet Pipe And O Ring
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
2. Wet the O-rin
g with water.
2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor