2004 MITSUBISHI ENDEAVOR Service Repair Manual

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Page 3577 of 3870

MITSUBISHI ENDEAVOR 2004 Service Repair Manual Courtesy of MITSUBISHI MOTOR SALES OF AMERICA
.
Installation 1. Place auto-tensioner in soft-jawed vise to SLOWLY compress the push rod. If
there is a plug at the base of the auto-tensioner body, pl

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA
.
Installation 1. Place auto-tensioner in soft-jawed vise to SLOWLY compress the push rod. If
there is a plug at the base of the auto-tensioner body, place flat washer around
plug so it will not contact vise jaw.
2. Slowly compress auto-tensioner push rod until holes in push rod and auto-
tensioner housing are aligned. Insert a locking pin into the alignment holes.
Install auto-tensioner on engine.
3. Ensure all timing marks are still aligned. See Fig. 3
. Install timing belt on
crankshaft sprocket, idler pulley, left bank camshaft sprocket, water pump
pulley, right bank camshaft sprocket, and tensioner pulley. Take all slack out o
f
timing belt.
4. Loosen the tensioner pulley center bolt. Rotate tensioner pulley against timing
belt. Temporarily tighten tensioner pulley center bolt. Turn crankshaft 1/4 turn
counterclockwise. Turn crankshaft 1/4 turn clockwise. Ensure all timing belt
marks are still aligned.
5. Loosen tensioner pulley center bolt. Position tensioner pin holes at bottom of
tensioner. Install Adapter (MD998767) on tensioner pulley. See Fig. 5
. Using
torque wrench, apply 39 INCH lbs. (4.4 N.m) of torque (counterclockwise
direction) to tensioner pulley. Tighten tensioner center bolt to specification
while holding tensioner pulley stationary. See TORQUE
SPECIFICATIONS
.
6. Remove locking pin from auto-tensioner. Turn crankshaft 2 revolutions
clockwise and align all timing marks. DO NOT rotate counterclockwise.
7. Wait for at least 5 minutes, then check auto-tensioner push rod protrusion. To
check push rod protrusion, measure clearance between body of auto-tensioner
and bottom of tensioner pulley bracket arm. Clearance should be 0.19-
0.24" (4.8-6.0 mm). If protrusion is not correct, repeat timing belt tensioning
procedure. CAUTION: Never compress the auto-tensioner too fast, or
the push rod will be damaged.

2004 Mitsubishi Endeavor Limited MITSUBISHI 3.8L V6 - SOHC - Endeavor & Galant

Page 3578 of 3870

MITSUBISHI ENDEAVOR 2004 Service Repair Manual 8. Install timing belt covers. Install crankshaft pulley. Using Pulley Holder
(MB991800) and Pins "B" (MB001802), tighten crankshaft pulley bolt to
specification. See TORQUE SPECIFICATIONS

Page 3579 of 3870

MITSUBISHI ENDEAVOR 2004 Service Repair Manual 190)
Engine Mount Bracket-To-Engine Bolt
31-37 (42-48)
Timing Belt Idler Pulley Bolt
30-36 (39-49)
Timing Belt Tensioner Arm Pivot Bolt
26-40 (34-54)
Timing Belt Tensioner Center Bolt
32-40 (42-54)
IN

Page 3580 of 3870

MITSUBISHI ENDEAVOR 2004 Service Repair Manual 2004 BRAKES
Traction Control System (TCL) - Endeavor
GENERAL DESCRIPTION The traction control system (TCL) controls engine output to prevent the wheel spin
of the drive wheels (front wheels) for imp

Page 3581 of 3870

MITSUBISHI ENDEAVOR 2004 Service Repair Manual TRACTION CONTROL SYSTEM (TCL) DIAGNOSIS INTRODUCTION TO TRACTION CONTROL SYSTEM (TCL) DIAGNOSIS TCL DIAGNOSTIC TROUBLE CODE DETECTION CONDITIONS TCL diagnostic trouble codes (TCL DTCs) are set under d

Page 3582 of 3870

MITSUBISHI ENDEAVOR 2004 Service Repair Manual CHAR
T .
DIAGNOSIS FUNCTION HOW TO CONNECT THE SCAN TOOL (MUT-III) Required Special Tools:
MB991958: Scan tool (MUT-III sub assembly)
MB991824: Vehicle communication interface (V.C.I.) MB991827:

Page 3583 of 3870

MITSUBISHI ENDEAVOR 2004 Service Repair Manual Fig. 2: Connectin
g Special Tool MB991910 To Data Link Connector

2004 Mitsubishi Endeavor LS
2004 BRAKES Traction Control System (TCL) - Endeavor

Page 3584 of 3870

MITSUBISHI ENDEAVOR 2004 Service Repair Manual Courtesy of MITSUBISHI MOTOR SALES OF AMERICA
.
6. Turn the power switch of special tool MB991824 to the "ON" position.
7. Start the MUT-III system on the personal computer.
HOW TO READ AND

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