2004 MITSUBISHI ENDEAVOR transmission removal

MB991629: Spring Compressor MD998907: Spring Compressor MD998924: Spring Compressor Retainer
DISASSEMBLY SERVICE POINT << A >> SNAP RING REMOVAL 1. Set special tools MD998907 and MD998924 as shown in the illustration.
2. Compress the return spring and remove the snap ring.
Fi
g. 150: Usin
g Special Tools And Removin
g Sna
p Rin
g

2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor

DISASSEMBLY SERVICE POINT << A >> SNAP RING REMOVAL 1. Set special tools MD998924 and MD999575 as shown in the illustration.
2. Compress the return spring and remove the snap ring.
Fig. 158: Removing Snap Ring

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
ASSEMBLY SERVICE POINTS >>A<< D-RING INSTALLATION 1. Install D-rings in the grooves on the reverse clutch retainer, piston, overdrive
clutch piston and spring retainer. Be careful not to twist or damage the D-rings.
2. A
pply ATF or
petroleum
jelly (Vaseline
) to D-rin
gs.

2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor

<< A >> TRANSFER DRIVEN GEAR REMOVAL1. Support the transfer driven gear with the special tool MD998917, and then set
them on the press.
2. Push down on the output shaft with the press to remove the transfer driven
gear.
2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor

Fig. 173: Removing Transfer Driven Gear

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
<< B >> TAPER ROLLER BEARING REMOVAL 1. Support the taper roller bearing with the special tool MD998801, and then set
them on the press.
2. Push down on the output shaft with the press to remove the tapper roller
bearin
g.

2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor

Fig. 178: Disassembly And Assembly View Of Differential

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
Required Special Tools:
MD998801: Bearing Remover MD998812: Installer Cap MD998820: Installer Adapter (42)
DISASSEMBLY SERVICE POINT << A >> TAPER ROLLER BEARING REMOVAL 1. Support the taper roller bearing with special tool MD998801, and then set them
on the
press.

2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor

<< A >> TAPER ROLLER BEARING REMOVAL1. Support the taper roller bearing with special tool MD998917, and then set them
on the press.
2. Push down on the differential case with the press to remove the bearing.
Fig. 187: Removing << A >> Taper Roller Bearing

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
<< B >> TAPER ROLLER BEARING REMOVAL 1. Support the taper roller bearing with special tools MD998917 and MB990930,
and then set them on the press.
2. Push down on the differential case with the
press
to remove the bearin
g.

2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor

Fig. 197: Exploded View Of Valve Body Components (3 Of 3)

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
DISASSEMBLY SERVICE POINT << A >>SOLENOID VALVES REMOVAL
2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor

AXLE SHAFTS Removal & Installation For removal and installation of axle shafts, see Fig. 4
. NOTE: Before removing axle shaft, remove front cover and side
under cover, and drain automatic transmission and transfer
fluids. Then remove front exhaust pipe and transfer heat
protector.

2004 Mitsubishi Endeavor LS
2004 DRIVE AXLES Axle Shafts - Front - Endeavor