2004 MITSUBISHI ENDEAVOR Service Repair Manual

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Page 1457 of 3870

MITSUBISHI ENDEAVOR 2004 Service Repair Manual Fig. 131: Installing Piston And Connecting Rod Assembly Courtesy of MITSUBISHI MOTOR SALES OF AMERICA. >>F<< CONNECTING ROD CAP INSTALLATION 1. Verifying the mark made during disassembly, install t

Page 1458 of 3870

MITSUBISHI ENDEAVOR 2004 Service Repair Manual Fig. 132: Installing Connecting Rod Cap Courtesy of MITSUBISHI MOTOR SALES OF AMERICA. 2. Make sure that the connecting rod big end side clearance meets the specification. Standard value: 0.10 -

Page 1459 of 3870

MITSUBISHI ENDEAVOR 2004 Service Repair Manual Fig. 133: Checking Connecting Rod Big End Size Courtesy of MITSUBISHI MOTOR SALES OF AMERICA. >>G<< CONNECTING ROD CAP NUT INSTALLATION 1. The connecting rod bolts should be examined before reuse.

Page 1460 of 3870

MITSUBISHI ENDEAVOR 2004 Service Repair Manual 6. Make a paint mark on the bolt end at a position 90 to 94 degrees from the paint mark made on the nut in the direction of tightening the nut. 7. Turn the nut another 90 to 94 degrees and make sure

Page 1461 of 3870

MITSUBISHI ENDEAVOR 2004 Service Repair Manual Fig. 134: Installing Connecting Rod Cap Nu t Courtesy of MITSUBISHI MOTOR SALES OF AMERICA. INSPECTION PISTON Replace the piston if scratches or seizure is evident on its surfaces (especially the t

Page 1462 of 3870

MITSUBISHI ENDEAVOR 2004 Service Repair Manual Fig. 135: Checking Piston Pin For Damage Courtesy of MITSUBISHI MOTOR SALES OF AMERICA. 3. Insert the piston ring into the cylinder bore. Force the ring down with a piston, the piston crown being

Page 1463 of 3870

MITSUBISHI ENDEAVOR 2004 Service Repair Manual If the ring gap is excessive, replace the piston ring. Standard value: Number 1: 0.25 - 0.40 mm (0.010 - 0.016 inch) Number 2: 0.35 - 0.50 mm (0.014 - 0.020 inch) Oil: 0.10 - 0.35 mm (0.004 - 0

Page 1464 of 3870

MITSUBISHI ENDEAVOR 2004 Service Repair Manual Fig. 136: Measuring End Gap Courtesy of MITSUBISHI MOTOR SALES OF AMERICA. CRANKSHAFT PIN OIL CLEARANCE < PLASTIC GAUGING MATERIAL METHOD > The crankshaft oil clearance can be measured easily by u
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