2004 MITSUBISHI ENDEAVOR Rear hub

Q: Is the ABS sensor in good condition?
YES: Go to Step 6.
NO: Replace the ABS sensor. Then go to Step 16 .
STEP 6. Check the wheel bearing for looseness.
DTC C1201 is set: Check the front right wheel bearing (Refer to WHEEL BEARING END PLAY CHECK
).
DTC C1206 is set: Check the front left wheel bearing (Refer to WHEEL BEARING END PLAY CHECK
).
DTC C1211 is set: Check the front right wheel bearing (WHEEL BEARING END PLAY CHECK
). < AWD > Refer to WHEEL
BEARING END PLAY CHECK
).
DTC C1216 is set: Check the rear left wheel bearing (< FWD > Refer to
WHEEL BEARING END PLAY CHECK
). < AWD > Refer to
WHEEL BEARING END PLAY CHECK ).
Q: Is the wheel bearing end play is not within the standard value?
YES: Go to Step 7.
NO (front bearing end play is not within the standard value): Replace
the front hub assembly (Refer to, FRONT AXLE HUB ASSEMBLY
).
Then go to Step 16 .
NO (rear bearing end play is not within the standard value < FWD >):
Replace the rear hub assembly (Refer to REAR AXLE HUB
ASSEMBLY
). Then go to Step 16 .
NO (rear bearing end play is not within the standard value < AWD
>): Replace the rear hub assembly (Refer to , REAR AXLE HUB
ASSEMBLY ). Then
go to Ste
p 16. NOTE: If the wheel bearing is loose, the gap between the ABS
sensor and rotor may become excessive. Check the
wheel bearing, which DTC code indicates, for
looseness.

2004 Mitsubishi Endeavor LS
2004 BRAKES Anti-Lock Braking System (ABS) - Endeavor

STEP 7. Check the ABS rotor.
Check the ABS rotor, which DTC code indicates, for foreign material or
deformation.
DTC C1201 is set: Front right ABS sensor DTC C1206 is set: Front left ABS sensor DTC C1211 is set: Rear right ABS sensor DTC C1216 is set: Rear left ABS sensor
Q: Is the ABS rotor in good condition?
YES: Go to Step 8.
NO (front bearing end play is not within the standard value): If the
ABS rotor is contaminated with foreign material, clean it. If the driveshaft
is deformed, replace it (Refer to DRIVE SHAFT ASSEMBLY
, ). Then
go to Step 16 .
NO (rear bearing end play is not within the standard value < FWD >):
If the ABS rotor is contaminated with foreign material, clean it. If the
ABS rotor is deformed, replace it (Refer to REAR AXLE HUB
ASSEMBLY
, ). Then go to Step 16 .
NO (rear bearing end play is not within the standard value < AWD
>): If the ABS rotor is contaminated with foreign material, clean it. If the
BJ assembly is deformed, replace it (Refer to DRIVE SHAFT
ASSEMBLY
). Then go to Step 16 .
STEP 8. Measure the voltage at ABS-ECU connector A-02.
1. Disconnect the connector A-02, and connect special tool ABS Check
Harness (MB991970) to the wiring harness-side connector.
NOTE: Do not connect special tool ABS Check Harness
(MB991970) to the ABS-ECU.

2004 Mitsubishi Endeavor LS
2004 BRAKES Anti-Lock Braking System (ABS) - Endeavor

with a new one if a problem is found.
TOOTHED ABS ROTOR CHECK Check whether the ABS rotor teeth are broken or deformed. Replace the BJ
assembly of the drive shaft, or the rear hub assembly, respectively, if the teeth are
damaged or deformed.
Fig. 163: Locating Tooth ABS Rotor

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
G-SENSOR REMOVAL AND INSTALLATION NOTE: When checking for cable damage, remove the cable clamp
part from the body and then gently bend and pull the cable
near the clamp.
CAUTION: Do not drop or apply a shock on the G-sensor.

2004 Mitsubishi Endeavor LS
2004 BRAKES Anti-Lock Braking System (ABS) - Endeavor

Fig. 36: Removing Underdrive Clutch Hub

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
34. Remove the rear cover.
35. Remove thrust race number 8.
36. Remove the seal rings (four pieces).
37. Remove the in
put shaft rear bearin
g.

2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor

Fig. 106: Installing Rear Cover Mounting Bolts

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
56. Install the underdrive clutch hub to the underdrive sun gear.

2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor

2004 DRIVELINE/AXLES
Front Axle - Endeavor
GENERAL DESCRIPTION The front axle consists of front hubs, knuckles, wheel bearings and drive shafts, and
has the following features:
The wheel bearing incorporates a unit ball bearing (double-row angular contact
ball bearing) for reduced friction. The front wheel hub assembly combines the hub, wheel bearing, housing, and
oil seal in a single unit for fewer parts, better durability, improved assembly
precision, and better structural organization. The driveshaft incorporates BJ-PTJ type constant velocity joints< FWD>, BJ-
DOJ < AWD-LH>and BJ-TJ< AWD-RH> with high transmission efficiency
for low vibration and noise. Due to the use of the inner shaft and bracket assembly, the right and left drive
shafts are approximately the same in length. This reduces noise, vibration and
torque steer.< FWD> ABS rotor for detecting the wheel speeds is press-fitted to the rear hub in
vehicles with ABS.
CONSTRUCTION DIAGRAM NOTE:
PTJ: Pillow Tripod Joint BJ: Birfield Joint DOJ: Double Offset Joint TJ: Tripod Joint

2004 Mitsubishi Endeavor LS
2004 DRIVELINE/AXLES Front Axle - Endeavor


2004 Mitsubishi Endeavor LS
2004 DRIVELINE/AXLES Front Axle - Endeavor

REMOVAL & INSTALLATION AXLE SHAFTS Removal & Installation For removal and installation of axle shafts, see Fig. 2
.
Fig. 2: Removing & Installing Axle Shafts

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
Removal Service Points A. Using End Yoke Holder (MB990767), hold the hub and remove the axle shaft
nut. NOTE: See BASIC TROUBLE SHOOTING article in GENERAL
INFRMATION.
CAUTION: DO NOT apply pressure (by vehicle weight) to
wheel bearing before tightening axle shaft nut.
CAUTION: DO NOT pull on the axle shaft, doing so will

2004 Mitsubishi Endeavor LS
2004 DRIVE AXLES Axle Shafts - Rear - Endeavor

B. Using Puller Shaft (MB990242), Puller Bar (MB990244), Puller Body
(MB991354), and End Yoke Holder (MB990767), push out the axle shaft from
the hub. Using Sliding Hammer (MB991721), Drive Shaft Puller (MB991833),
and Adapter (MB991961), remove the axle shaft from the differential carrier.
damage the TJ. Be sure to use Sliding Hammer
(MB991721), Drive Shaft Puller (MB991833), and
Adapter (MB991961) to remove the axle shaft.
CAUTION: DO NOT apply pressure (by vehicle weight to the
wheel bearing when the axle shaft is removed. If,
however, vehicle weight must be applied to the
bearing by using Spacer (MB991000 or
MB990998) and Front Hub Remover and Installer
(MB991017). See Fig. 3
.

2004 Mitsubishi Endeavor LS
2004 DRIVE AXLES Axle Shafts - Rear - Endeavor