Page 2905 of 3870
equation, and use a new bellows band to repeat steps (2) to (3)
.
W = 5.5 mm (0.22 inch) - A
[Example: if (A) is 2.3 mm (0.09 inch), (W) is 3.2 mm (0.13 inch).]
Fig. 62: Checking Crimped Width (A)
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
ASSEMBLY SERVICE POINT >>D<< TIE ROD END/JAM NUT INSTALLATION Screw in the tie rod end to achieve the right and left length as shown in illustration.
Lock with the jam nut. NOTE: The locking nuts must be tightened securely only after the
steering gear is installed and toe is adjusted.
2004 Mitsubishi Endeavor LS
2004 STEERING Power Steering - Endeavor
Page 2906 of 3870
Fig. 63: Identifying Tie Rod End Length
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
ASSEMBLY SERVICE POINT >>E<< GEAR MOUNTING RUBBER INSTALLATION Install the gear mounting rubber to the rack housing so that the distance is as shown
in the illustration.
2004 Mitsubishi Endeavor LS
2004 STEERING Power Steering - Endeavor
Page 2907 of 3870
Fig. 64: Identifying Gear Mounting Rubber Distance
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
POWER STEERING OIL PUMP ASSEMBLY REMOVAL AND INSTALLATION
2004 Mitsubishi Endeavor LS
2004 STEERING Power Steering - Endeavor
Page 2908 of 3870
Fig. 65: Removing & Installing Power Steering Oil Pump
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
INSTALLATION SERVICE POINT >>A<< SUCTION HOSE INSTALLATION Install the suction hose so that the marking is positioned as shown in the
illustration.
2004 Mitsubishi Endeavor LS
2004 STEERING Power Steering - Endeavor
Page 2909 of 3870
Fig. 66: Installing Suction Hose
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
INSPECTION
Check the drive belt for cracks. Check the pulley for uneven rotation.
POWER STEERING HOSES REMOVAL AND INSTALLATION
2004 Mitsubishi Endeavor LS
2004 STEERING Power Steering - Endeavor
Page 2910 of 3870
Fig. 67: Removing & Installing Power Steering Hoses
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
INSTALLATION SERVICE POINT >>A<< PRESSURE TUBE ASSEMBLY/PRESSURE HOSE INSTALLATION Ali
gn the markin
gs as shown in the illustration an
d tighten the nut.
2004 Mitsubishi Endeavor LS
2004 STEERING Power Steering - Endeavor
Page 2911 of 3870
Fig. 68: Installing Pressure Tube Assembly/Pressure Hose (1 Of 2)
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
2004 Mitsubishi Endeavor LS
2004 STEERING Power Steering - Endeavor
Page 2912 of 3870
Fig. 69: Installing Pressure Tube Assembly/Pressure Hose (2 Of 2)
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
INSTALLATION SERVICE POINT >>B<< RETURN TUBE (R) INSTALLATION Install the return tube (R) so that the marking is positioned as shown in the
illustration.
2004 Mitsubishi Endeavor LS
2004 STEERING Power Steering - Endeavor