Page 577 of 3870
Fig. 122: Using Special Tools And Pressing In Differential Bearing Outer Race Into Torque Converter Housing
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
77. Install the torque converter housing to the transaxle case without applying
sealant. Tighten its mounting bolts to the specified torque.
Tightening torque: 48 +/- 6 N.m (35 +/- 4 ft-lb)
78. Loosen all the bolts, and remove the torque converter housing. Then remove
the outer race and the crushed solders.
2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor
Page 578 of 3870
Fig. 123: Identifying Torque Converter Housing Mounting Bolts
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
79. Use a micrometer to measure the thickness of the crushed solder beads and
record the measured value. Add 0.045 to 0.105 mm (0.0018 to 0.0041 inch)* to
the measured value and select a spacer with the corresponding thickness.
Adjustment spacer sizes are all listed on SERVICE SPECIFICATIONS
.
Select the most suitable one from among those listed.
NOTE: *is the thickness for the differential case preload.
2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor
Page 579 of 3870
Fig. 124: Measuring Thickness Of Crushed Solder Beads
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
80. Install the spacer selected in step 79 to the torque converter housing.
81. Use special tools MB990936 and MB990938 to press the outer race into
housin
g.
2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor
Page 580 of 3870
Fig. 125: Using Special Tools And Pressing Outer Race Into Housing
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
82. Apply a 2 mm (0.08 inch) diameter bead of sealant (MITSUBISHI Genuine
Part number MD974421 or equivalent) to the torque converter housing in the
area shown.
NOTE: Be sure to install the case quickly while the sealant is
wet (with 15 minutes).
NOTE: After installation, keep the sealed area away from the oil
for approximately one hour.
2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor
Page 581 of 3870
Fig. 126: Applying Bead Of Sealant On Torque Converter Housing
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
83. Install the two O-rin
gs.
2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor
Page 582 of 3870
Fig. 127: Installing Two O
-Rings
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
84. Install the torque converter housing and then tighten its 18 mounting bolts to
the specified torque.
Tightening torque: 48 +/- 6 N.m (35 +/- 4 ft-lb)
2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor
Page 583 of 3870
Fig. 128: Installing Torque Converter Housing Mounting Bolts
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
85. Insert the two O-rings into the grooves of the manual control lever shaft.
86. Install the manual control lever shaft and parking pawl rod.
87. Align hole "A" with the groove in the manual control lever shaft. Insert the
manual control lever shaft roller into hole "A".
2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor
Page 584 of 3870
Fig. 129: Aligning Hole With Groove In Manual Control Lever Shaft
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor