Page 291 of 3870
Fig. 10: Identifying Passenger
-side Air Bag Module (Dual
-stage Air Bag
System)
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
SEAT BELT PRETENSIONER (DUAL STAGE AIR BAG SYSTEM) Removal & Installation (Single Stage AIR Bag System) 1. Before proceeding, see AIR BAG SAFETY PRECAUTIONS
. Disable air
bag system. See DISABLING & ACTIVATING AIR BAG SYSTEM
.
2. Remove appropriate upper anchor bolt cover. See Fig. 11
. Remove upper
anchor bolt. Remove lower anchor bolt. Remove lower B-pillar trim panel.
Disconnect seat belt pretensioner electrical connector. Remove seat belt
pretensioner retaining bolt. Remove seat belt pretensioner.
3. To install, reverse removal procedure. Tighten seat belt pretensioner anchor
bolts to specification. See TORQUE SPECIFICATIONS . Activate air bag
s
ystem.
2004 Mitsubishi Endeavor Limited
2004 ACCESSORIES/SAFETY EQUIPMENT Mitsubishi - Air Bag Restraint Systems
Page 292 of 3870

Fig. 11: Identifying Seat Belt Pretensioner (Single
-stage Air Bag System
Shown; Dual
-stage System Is Similar)
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
Removal & Installation (Dual Stage AIR Bag System) 1. Before proceeding, see AIR BAG SAFETY PRECAUTIONS
. Disable air
bag system. See DISABLING & ACTIVATING AIR BAG SYSTEM
.
2. Remove appropriate upper seat belt pretensioner anchor bolt cover. See Fig.
11 . Remove upper anchor bolt. For driver-side seat belt pretensioner, remove
lower anchor bolt. For passenger-side seat belt pretensioner, remove passenger
seat slide adjuster rear cover. See Fig. 12
. Remove seat belt pretensioner
anchor bolt. Remove lower B-pillar trim panel. Disconnect seat belt
pretensioner electrical connector. Remove seat belt pretensioner retaining bolt.
Remove seat belt pretensioner.
3. To install, reverse removal procedure. If passenger-side seat belt pretensioner
was replaced, perform occupant classification system calibration procedure.
2004 Mitsubishi Endeavor Limited
2004 ACCESSORIES/SAFETY EQUIPMENT Mitsubishi - Air Bag Restraint Systems
Page 293 of 3870
See OCCUPANT CLASSIFICATION SENSOR CALIBRATION
under
COMPONENT TESTING. Tighten seat belt pretensioner anchor bolts to
specification. See TORQUE SPECIFICATIONS
. Activate air bag system.
Fig. 12: Identifying Passenger Seat Slide Adjuster Rear Cover (Dual
-stage Air
Bag System)
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
SEAT SLIDE SENSOR (DUAL STAGE AIR BAG SYSTEM) Removal & Installation 1. Before proceeding, see AIR BAG SAFETY PRECAUTIONS
. Disable air
bag system. See DISABLING & ACTIVATING AIR BAG SYSTEM
.
2. Remove driver seat. Remove seat slide sensor bolt. See Fig. 13
. Remove seat
2004 Mitsubishi Endeavor Limited
2004 ACCESSORIES/SAFETY EQUIPMENT Mitsubishi - Air Bag Restraint Systems
Page 295 of 3870
3. To install, reverse removal procedure. Tighten front seat nuts and bolts to
specification. See TORQUE SPECIFICATIONS
. Activate air bag system.
SIDE IMPACT SENSOR Removal & Installation 1. Before proceeding, see AIR BAG SAFETY PRECAUTIONS
. Disable air
bag system. See DISABLING & ACTIVATING AIR BAG SYSTEM
.
2. Remove appropriate B-pillar trim panel. Remove seat belt pretensioner. See
SEAT BELT PRETENSIONER
. Remove side impact sensor nuts. See Fig.
14 . Disconnect side impact sensor electrical connector. Remove side impact
sensor.
3. To install, reverse removal procedure. Tighten side impact sensor nuts and seat
belt pretensioner anchor bolts to specification. See TORQUE SPECIFICATIONS
. Activate air bag system.
Fig. 14: Identifying Side Impact Sensor
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
SRS ELECTRONIC CONTROL UNIT (SRS ECU)
2004 Mitsubishi Endeavor Limited
2004 ACCESSORIES/SAFETY EQUIPMENT Mitsubishi - Air Bag Restraint Systems
Page 299 of 3870

TORQUE SPECIFICATIONS DIAGNOSTICS INITIAL SRS DIAGNOSTIC PROCEDURE (DUAL-STAGE AIR BAG SYSTEM) Application
Ft. Lbs. (N.m)
Front seatBack bolts
25-40 (34-54)
Bolts
25-40 (34-54)
Nuts
18-26 (24-35)
Seat belt pretensioner anchor bolts
24-40 (33-54)
Steering wheel nut
24-36 (33-49)
INCH Lbs. (N.m)
Clockspring screws
5-7 (0.56-0.79)
Driver-side air bag module bolts
62-97 (7.0-11.0
Front impact sensor nuts
44-89 (5.0-10.0)
Passenger-side air bag module bolts
(1)
Seat slide sensor bolt
35-53 (4.0-6.0)
Side impact sensor nuts
44-89 (5.0-10.0)
SRS ECUBracket nuts
44-89 (5.0-10.0)
Nuts
44-89 (5.0-10.0)
(1)
Information is not available.
WARNING:Accidental air bag deployment is possible. Personal
in
jury ma
y result. Follow air ba
g service precautions
to prevent accidental air bag deployment and
personal injury. See AIR BAG SAFETY
PRECAUTIONS
.
NOTE: AIR BAG warning light will come on if battery voltage is
low. Ensure battery is fully charged. When battery voltage
is restored to normal, AIR BAG warning light will go out.
2004 Mitsubishi Endeavor Limited
2004 ACCESSORIES/SAFETY EQUIPMENT Mitsubishi - Air Bag Restraint Systems
Page 2809 of 3870
Fig. 22: Installing Rear Brake Shoe Slack Adjuster (2 Of 2)
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
>>C<< SHOE-TO-ANCHOR SPRING INSTALLATION Install the sho
e-to-anchor s
prin
gs in the order shown in the illustration.
CAUTION: The front and rear shoe-to-anchor springs are not
interchangeable, so the blue spring must be installed
at the front side and the yellow spring must be
installed at the rear side.
2004 Mitsubishi Endeavor LS 2004 BRAKES Parking Brakes - Endeavor
Page 2810 of 3870
Fig. 23: Installing Shoe
-To
-Anchor Springs (1 Of 2)
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
2004 Mitsubishi Endeavor LS 2004 BRAKES Parking Brakes - Endeavor
Page 2811 of 3870
Fig. 24: Installing Shoe
-To
-Anchor Springs (2 Of 2)
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
INSPECTION PARKING BRAKE LINING AND BRAKE DRUM CHECK 1. Measure the thickness of the brake lining at several places.
Standard value: 2.8 mm (0.11 inch)
Minimum Limit: 1.0 mm (0.04 inch)
2004 Mitsubishi Endeavor LS 2004 BRAKES Parking Brakes - Endeavor