2004 MITSUBISHI ENDEAVOR wheel bolt torque

When a vehicle has been involved in a collision, certain components of the passive
restraint system must be inspected or replaced. See
AIR BAG/SRS
COMPONENT INSPECTION & REPLACEMENT TABLES
article in the
GENERAL INFORMATION section.
REMOVAL & INSTALLATION DRIVER-SIDE AIR BAG MODULE & CLOCKSPRING Removal & Installation (With Single-stage AIR Bag System) 1. Before proceeding, see
AIR BAG SAFETY PRECAUTIONS
. Ensure front
wheels are in straight-ahead position. Turn ignition off. Disable air bag system.
See
DISABLING & ACTIVATING AIR BAG SYSTEM
.
2. Remove lower cover from steering wheel. Remove driver-side air bag module
bolts from rear of steering wheel. Remove driver-side air bag module. See
Fig.
3 . Remove damper weight from steering wheel. Remove steering wheel nut
and discard. Using Steering Wheel Puller (MB990803), remove steering wheel.
3. Remove upper and lower steering column covers. Disconnect clockspring
electrical connectors. Remove clockspring screws. Remove clockspring from
steering column.
4. To install, reverse removal procedure. If necessary, center clockspring. See CENTERING CLOCKSPRING
under ADJUSTMENTS. Tighten
clockspring screws, NEW steering wheel nut and driver-side air bag module
bolts to specification. See
TORQUE SPECIFICATIONS
. Activate air bag
s
ystem. WARNING:Accidental air bag deployment is possible. Personal
injury may result. Read and follow all WARNINGS
and AIR BAG SAFETY PRECAUTIONS
before
working on air bag system or related components.

2004 Mitsubishi Endeavor Limited
2004 ACCESSORIES/SAFETY EQUIPMENT Mitsubishi - Air Bag Restraint Systems

steering column.
4. To install, reverse removal procedure. If necessary, center clockspring. See
CENTERING CLOCKSPRING
under ADJUSTMENTS. Tighten
clockspring screws, NEW steering wheel nut and driver-side air bag module
bolts to specification. See TORQUE SPECIFICATIONS
. Activate air bag
system.
Fig. 4: Identifying Driver
-side Air Bag Module & Clockspring (Dual
-stage Air
Bag System)

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
FLOOR CONSOLE ASSEMBLY (WITH DUAL STAGE AIR BAG SYSTEM) Removal & Installation 1. Before proceeding, see AIR BAG SAFETY PRECAUTIONS
. Disable air
bag system. See DISABLING & ACTIVATING AIR BAG SYSTEM
.
2. Remove inner box tray. See Fig. 5
. Remove plate. Remove cup holder,
Remove left and right side covers. Remove gearshift lever panel. Remove
accessory panel. Remove rear A/C switch and accessory socket. Remove floor
console assembl
y.

2004 Mitsubishi Endeavor Limited
2004 ACCESSORIES/SAFETY EQUIPMENT Mitsubishi - Air Bag Restraint Systems

TORQUE SPECIFICATIONS DIAGNOSTICS INITIAL SRS DIAGNOSTIC PROCEDURE (DUAL-STAGE AIR BAG SYSTEM) Application
Ft. Lbs. (N.m)
Front seatBack bolts
25-40 (34-54)
Bolts
25-40 (34-54)
Nuts
18-26 (24-35)
Seat belt pretensioner anchor bolts
24-40 (33-54)
Steering wheel nut
24-36 (33-49)
INCH Lbs. (N.m)
Clockspring screws
5-7 (0.56-0.79)
Driver-side air bag module bolts
62-97 (7.0-11.0
Front impact sensor nuts
44-89 (5.0-10.0)
Passenger-side air bag module bolts
(1)
Seat slide sensor bolt
35-53 (4.0-6.0)
Side impact sensor nuts
44-89 (5.0-10.0)
SRS ECUBracket nuts
44-89 (5.0-10.0)
Nuts
44-89 (5.0-10.0)
(1)
Information is not available.
WARNING:Accidental air bag deployment is possible. Personal
in
jury ma
y result. Follow air ba
g service precautions
to prevent accidental air bag deployment and
personal injury. See AIR BAG SAFETY
PRECAUTIONS
.
NOTE: AIR BAG warning light will come on if battery voltage is
low. Ensure battery is fully charged. When battery voltage
is restored to normal, AIR BAG warning light will go out.

2004 Mitsubishi Endeavor Limited
2004 ACCESSORIES/SAFETY EQUIPMENT Mitsubishi - Air Bag Restraint Systems

ON
-VEHICLE SERVIC
E
WHEEL BEARING END PLAY CHECK 1. Remove the caliper assembly and suspend it with a wire.
2. Remove the brake disc from the front hub.
3. Attach a dial gauge as shown in the illustration, and then measure the end play
while moving the hub in the axial direction.
Limit: 0.05 mm (0.002 inch)
4. If end play exceeds the limit, disassemble the front hub assembly and check the
parts.
5. Install the brake disc, caliper assembly and tighten the caliper assembly
mounting bolts to the specified torque 90 +/- 10 N.m (67 +/- 7 ft-lb).
2004 Mitsubishi Endeavor LS
2004 DRIVELINE/AXLES Front Axle - Endeavor

Fig. 5: Holding The Drive Plate Or Flywheel Using Special Tool MD998781

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
2. Clean the bolt hole in crankshaft bolt, damper pulley seating surface and the
washer.
3. Degrease the cleaned seating surface of the damper pulley.
4. Install the damper pulley.
5. Apply a minimum amount engine oil to the thread and lower flange of the
crankshaft bolt.
6. Install the washer to the crankshaft bolt with its inside chamfered side toward
the bolt head.
7. Tighten the crankshaft bolt to the specified torque.
Tightening torque: 185+/-5 N.m (137+/-3 ft-lb)

2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor

1. Using special tool MD998781, hold the drive plate or flywheel.
2. Loosen the camshaft position sensing cylinder bolt.
Fig. 14: Removing Camshaft Position Sensing Cylinder

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
INSTALLATION SERVICE POINT >>A<< CAMSHAFT POSITION SENSING CYLINDER INSTALLATION 1. Using special tool MD998781, hold the drive plate or flywheel.
2. Tighten the camshaft position sensing cylinder bolt to the specified torque.
Tightening torque: 22+/-4 N.m (16+/-3 ft-lb)
2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor

5. Loosen the two lower steering column mounting bolts by two turns.
6. If there is any sign of looseness when the moveable bracket is moved back and
forth by hand, replace the steering column shaft assembly with a new one.
7. If no problem is found during the inspection, tighten the steering column
mounting bolts to the specified torque.
Tightening torque: 12 +/- 2 N.m (102 +/- 22 in-lb) STEERING WHEEL REMOVAL AND INSTALLATION Post-installation Operation
Checking Steering Wheel Position with Wheels Straight Ahead
WARNING:
Before removing the steering wheel and air bag
module assembly, refer to AIR BAG SAFETY PRECAUTIONS
and DRIVER
-SIDE AIR BAG
MODULE & CLOCKSPRING
or PASSENGER
-
SIDE AIR BAG MODULE
.
When removing and installing the steering
wheel, do not let it bump against the air bag
module.

2004 Mitsubishi Endeavor LS
2004 STEERING Power Steering - Endeavor

Fig. 15: Fitting The Dial Gauge To Hub Wheel

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
3. If the play exceeds the limit, replace the wheel bearing (Refer to TRAILING
ARM ).
4. Install the brake disc and caliper assembly, and tighten the caliper assembly
mounting bolts to the specified torque.

2004 Mitsubishi Endeavor LS
2004 SUSPENSION Rear Axle < AWD > - Endeavor