Page 5537 of 5883
ASSEMBLY
TM-591
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8. Install return spring (2) on parking shaft (3) and parking pawl (1)
using suitable tool.
Adjustment (1)INFOID:0000000001731449
REDUCTION PINION GEAR BEARING PRELOAD
1. Select proper thickness of reduction pinion gear adjusting shim using the following procedures.
a. Place reduction pinion gear on transaxle case as shown.
b. Install idler gear bearing outer race on transaxle case.
c. Place idler gear bearing inner race on outer race.
d. Measure dimensions “B”, “C” and “D”, and calculate dimension
“A”.
Measure dimension “B” between the end of reduction pinion
gear and the surface of transaxle case.
Measure dimension “B” in at least two places, and take
the average.
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“A”: Distance between the surface of idler gear bear-
ing inner race and the adjusting shim mating
surface of reduction pinion gear.
A = D − (B + C)
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Page 5538 of 5883
![NISSAN TIIDA 2007 Service Repair Manual TM-592
< DISASSEMBLY AND ASSEMBLY >[TYPE 2 (4AT: RE4F03B)]
ASSEMBLY
Measure dimension “C” between the surface of idler gear
bearing inner race and the surface of transaxle case.
Measure dimensi NISSAN TIIDA 2007 Service Repair Manual TM-592
< DISASSEMBLY AND ASSEMBLY >[TYPE 2 (4AT: RE4F03B)]
ASSEMBLY
Measure dimension “C” between the surface of idler gear
bearing inner race and the surface of transaxle case.
Measure dimensi](/manual-img/5/57395/w960_57395-5537.png)
TM-592
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ASSEMBLY
Measure dimension “C” between the surface of idler gear
bearing inner race and the surface of transaxle case.
Measure dimension “C” in at least two places, and take
the average.
Remove reduction pinion gear from transaxle case.
Measure dimension “D” between the end of reduction pinion
gear and the adjusting shim mating surface of reduction pinion
gear.
Measure dimension “D” in at least two places, and take
the average.
Calculate dimension “A”.
e. Measure dimension “E” between the end of idler gear and idler
gear bearing inner race mating surface of idler gear.
Measure dimension “E” in at least two places, and take
the average.
f. Select proper thickness of reduction pinion gear adjusting shim.
2. Install reduction pinion gear (1) and reduction pinion gear adjust-
ing shim (2) selected in step 2-e on transaxle case.
CAUTION:
Apply ATF to reduction pinion gear bearing.
3. Press idler gear bearing inner race on idler gear (3). Refer to
TM-574, "
Output Shaft, Output Gear, Idler Gear, Reduction Pin-
ion Gear and Bearing Retainer".
4. Set Tool (A) on idler gear (3), and press idler gear (3) on reduc-
tion pinion gear (1).
CAUTION:
Apply ATF to idler gear bearing.
Press idler gear (3) until idler gear (3) fully contacts reduc-
tion pinion gear bearing adjusting shim (2).
5. Set manual shaft in “P” position to secure idler gear (3).
6. Tighten lock nut of idler gear to the specified torque.
CAUTION:
Lock idler gear with parking pawl when tightening lock nut.
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A = D − (B + C)
SAT336DA
Proper shim thickness = A − E − 0.05 mm (0.0020 in)*
(*: Bearing preload)
SAT337D
Tool number: ST35271000
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Page 5539 of 5883
![NISSAN TIIDA 2007 Service Repair Manual ASSEMBLY
TM-593
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7. Measure turning torque of reduction pinion gear.
When measuring turning torque, turn reduction p NISSAN TIIDA 2007 Service Repair Manual ASSEMBLY
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7. Measure turning torque of reduction pinion gear.
When measuring turning torque, turn reduction p](/manual-img/5/57395/w960_57395-5538.png)
ASSEMBLY
TM-593
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7. Measure turning torque of reduction pinion gear.
When measuring turning torque, turn reduction pinion
gear in both directions several times to seat bearing roll-
ers correctly.
If turning torque is out of specification, decrease or
increase thickness of reduction pinion gear adjusting
shim.
OUTPUT SHAFT BEARING PRELOAD
1. Select proper thickness of output gear adjusting spacer using the following procedures.
a. Remove paper rolled around output shaft.
b. Install output gear bearing outer race on bearing retainer.
c. Place bearing retainer on output shaft.
d. Place output gear bearing inner race on bearing retainer.
e. Measure dimensions “G” and “H”, and calculate dimension “F”.
Measure dimension “G” between end of output shaft and sur-
face of output gear bearing inner race.
Measure dimension “G” in at least two places, and take
the average.Turning torque of reduction pinion gear:
Refer to XX-XX, "*****"
.
SAT190FB
SAT682D
“F”: Distance between the surface of output gear
bearing inner race and adjusting spacer mating
surface of output shaft.
F = H − G
SAT683D
SAT684D
Page 5540 of 5883
![NISSAN TIIDA 2007 Service Repair Manual TM-594
< DISASSEMBLY AND ASSEMBLY >[TYPE 2 (4AT: RE4F03B)]
ASSEMBLY
Measure dimension “H” between end of output shaft and
adjusting spacer mating surface of output shaft.
Measure dimension “H NISSAN TIIDA 2007 Service Repair Manual TM-594
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Measure dimension “H” between end of output shaft and
adjusting spacer mating surface of output shaft.
Measure dimension “H](/manual-img/5/57395/w960_57395-5539.png)
TM-594
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Measure dimension “H” between end of output shaft and
adjusting spacer mating surface of output shaft.
Measure dimension “H” in at least two places, and take
the average.
Calculate dimension “F”.
f. Measure dimension “I” between end of output gear (adjusting
spacer mating surface) and output gear bearing inner race fitting
surface.
Measure dimension “I” in at least two places, and take the
average.
g. Select proper thickness of output gear adjusting spacer.
2. Install bearing retainer (1) in transaxle case.
3. Tighten bearing retainer bolts to the specified torque.
4. Install output shaft (1) and output gear adjusting spacer (2)
selected in step 1-f on transaxle case.
CAUTION:
Apply ATF to output shaft bearing.
Do not force output shaft to install or seal ring may be
damaged.
5. Press output gear bearing inner race on output gear (3).
6. Set Tool (A) on output gear (3), and press output gear (3) on out-
put shaft (1).
CAUTION:
Apply ATF to output gear bearing.
Do not pinch seal ring when output shaft is pressed in.
Press output gear (3) until output gear (3) fully contacts output gear adjusting space (2).
7. Set manual shaft in “P” position to secure idler gear.
8. Tighten lock nut of output gear to the specified torque.
CAUTION:
Do not reuse lock nut.
Lock idler gear with parking pawl when tightening lock nut.F = H − G
SAT685D
Proper spacer thickness
= F − I − [0.03 − 0.08 mm (0.0012 − 0.0031 in)]*
(*: Bearing preload)
SAT686D
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Tool number: ST35271000
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Page 5541 of 5883
![NISSAN TIIDA 2007 Service Repair Manual ASSEMBLY
TM-595
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9. Remove idler gear (1) using Tool (A) to measure output shaft
bearing preload.
10. Measure turning NISSAN TIIDA 2007 Service Repair Manual ASSEMBLY
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9. Remove idler gear (1) using Tool (A) to measure output shaft
bearing preload.
10. Measure turning](/manual-img/5/57395/w960_57395-5540.png)
ASSEMBLY
TM-595
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9. Remove idler gear (1) using Tool (A) to measure output shaft
bearing preload.
10. Measure turning torque of output shaft.
When measuring turning torque, turn output shaft in both
directions several times to seat bearing rollers correctly.
If turning torque is out of specification, decrease or
increase thickness of output gear adjusting spacer.
11. Press idler gear on reduction pinion gear.
12. Tighten lock nut (1) of idler gear to the specified torque.
13. After properly adjusting turning torque, clinch lock nuts (1) of
idler gear and output gear as shown.
14. Install side cover gasket and side cover on transaxle case.
CAUTION:
Do not reuse side cover gasket.
Completely remove all moisture, oil and old gasket, etc.
from the transaxle case and side cover mating surfaces.
15. Tighten side cover bolts (1) to the specified torque.Tool number: ST27180001
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Turning torque of output shaft:
Refer to TM-323, "
Output Shaft".
SAT190FB
L1: 3 mm (0.12 in) or more
L
2: 1 mm (0.04 in) or more
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Page 5542 of 5883
TM-596
< DISASSEMBLY AND ASSEMBLY >[TYPE 2 (4AT: RE4F03B)]
ASSEMBLY
Assembly (2)
INFOID:0000000001731450
1. Remove paper rolled around bearing retainer.
2. Install thrust washer on bearing retainer.
CAUTION:
Align pawls of thrust washer with holes of bearing retainer.
3. Install forward clutch assembly and overrun clutch assembly (1)
into transaxle case.
CAUTION:
Align teeth of low & reverse brake drive plates before
installing.
Make sure that bearing retainer seal rings are not spread.
4. Install needle bearing (1) on bearing retainer.
CAUTION:
Be careful with the direction of needle bearing.
5. Install thrust washer (1) on overrun clutch hub (2).
CAUTION:
Align pawls of thrust washer (1) with holes of overrun
clutch hub (2).
SAT354D
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Page 5543 of 5883
ASSEMBLY
TM-597
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6. Install overrun clutch hub (1) into forward clutch drum.
CAUTION:
Align teeth of overrun clutch drive plates before installing.
7. Hold forward clutch hub, and check that rear internal gear locks
when tried to rotate counterclockwise.
CAUTION:
If rear internal gear rotates counterclockwise, check instal-
lation direction of forward one-way clutch.
8. Install needle bearing (1) on rear internal gear (2).
CAUTION:
Be careful with the direction of needle bearing (1).
9. Install rear internal gear (1) and forward clutch hub (2) as a set
into forward clutch drum.
CAUTION:
Align teeth of forward clutch drive plates before installing.
10. Install needle bearing (1) on rear planetary carrier (2).
CAUTION:
Be careful with the direction of needle bearing (1).
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Page 5544 of 5883
TM-598
< DISASSEMBLY AND ASSEMBLY >[TYPE 2 (4AT: RE4F03B)]
ASSEMBLY
11. Install rear sun gear on rear planetary carrier.
CAUTION:
Be careful with the direction of rear sun gear.
12. Install rear planetary carrier in transaxle case.
13. Install needle bearing (1) on front planetary carrier (2).
CAUTION:
Be careful with the direction of needle bearing (1).
14. Install low one-way clutch to front planetary carrier by turning it
in the direction of unlock.
15. Check that low one-way clutch rotates counterclockwise around
front planetary carrier. Then try to turn it clockwise and check
that it is locked.
16. Install front planetary carrier (2) and low one-way clutch (1) as a
set into transaxle case.
SAT052D
SAT051D
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SAT048D
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